• Title/Summary/Keyword: Heavy Plate

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Mechanism for Vertical Welding for a Combination of Circular and Linear Paths (수직 원호 용접을 위한 메커니즘 구현에 관한 연구)

  • Noh, Tae-Yang;Jang, Won-Tek;Kim, Jae-Kwon;Park, Jong-Yoen
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1491-1497
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    • 2011
  • One of the primary concerns in the design of welding devices is how to reduce the distance error between the welding path and the torch, especially when the path has a combination of circular and linear parts. This study investigated a mechanism for reducing the tracking error in the tangent area of a circular and linear path. A portable welding device, called a carriage, has been designed for a specific welding path by considering the distance error deviation. This welding carriage for vertical cover plate welding consists of a rail, a welding torch and the carriage body itself.

A Study on the Concave Type Hull Plate Forming using Induction Heating System (고주파 유도가열을 이용한 오목 곡면 곡가공에 관한 연구)

  • Hyun, Chung Min;Kim, Dae Kyung;Mun, Seung Hwan;Park, Jung Seo;Dohr, Kyu Won
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.128-134
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    • 2019
  • In shipbuilding, accurate fabrication of curved hull plates is one of the most important steps, since the shape of ship hull, which is very critical in the overall performance of a ship, is a collection of such plates. The curved hull plates forming process requires a significant amount of time by skilled workers in shipbuilding. In general, the workers cause thermal distortion in the plate and forming initial shape using gas heat source. So shipbuilding companies need skilled workers who have long experience. To solve the problem, a lot of researchers tried to develop automation system for curved hull plates. In this paper, we propose automatic heating system with gantry robot, high frequency induction heater to replace the gas heat source and automatic measurement system. We apply the system to forming concave type plate that is actually used in ship manufacturing. In addition, a system was developed to automatically generate heating information, such as the heating location and the heating speed, for actual heating process. Then the system was applied to the actual heating material. It is shown that the proposed triangle heating pattern makes desired concave shape successfully. The induction heating system showed that it can be used for automation system of curved hull plates forming process replacing gas heat source.

Treatment of Wastewater containing Cu and Ni by Electrolysis (전기분해를 이용한 동과 니켈함유 폐수처리)

  • 김재용;이상희
    • Journal of environmental and Sanitary engineering
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    • v.16 no.2
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    • pp.47-55
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    • 2001
  • We investigated to find the optimum operation condition of electrolysis which have an influence on removal efficiency of heavy metals. When we experimented the testing wastewaters containing each 250mg/L of Cu and Ni ions, we got the variables like as pH, amount of electrolyte(NaCl), different species of electrode, electrode gap, electric strength, the number of electrodes, after fastening positive electrode plate with Al, Fe, Ti and negative electrode plate with Stainless Steel plate.

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Treatment of Wastewater containing Cromium and Zinc by Electrolysis (전기분해를 이용한 크롬과 아연함유 폐수처리)

  • 김재용;엄명헌
    • Journal of environmental and Sanitary engineering
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    • v.16 no.3
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    • pp.87-95
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    • 2001
  • We've been investegated to find the optimum operation condition of electrlysis which have an influance on disposal efficiency of heavy metals. When we electrolyzed the testing wastewaters containing each 250mg/L of Cr and Zn ions, we exerimented with using variables like as pH, NaCl, electrode gap, electric current strength, the number of electrodes, after fastening positive electrode plate with Al, Fe, Ti and negative electrode plate with Stainless Steel Plate.

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Characteristics of Wave Exciting Forces on a Very Large Floating Structure with Submerged-Plate

  • Lee Sang-Min;Hong Chun-Beom
    • Journal of Mechanical Science and Technology
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    • v.19 no.11
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    • pp.2061-2067
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    • 2005
  • In this study, we focus on the submerged plate built into the Very Large Floating Structure with the partial openings of Sm long, which enables the reverse flow of incident wave to generate the wave breaking. The purpose of this study is to investigate the characteristics of wave exciting forces acting on the submerged plate and the fore part of VLFS. Firstly, we have carried out the extensive experiments to understand the characteristics of the wave exciting forces. Then we have performed the numerical simulations by applying the Marker and Cell method (MAC method) and compared with the experimental results. We discuss the validity of MAC method and the effects of the submerged plate on the motion of VLFS. As a result, we get the conclusion that the submerged plate is useful for reducing the wave exciting forces acting on the structure behind the submerged plate.

EFFECT OF STAINLESS STEEL PLATE POSITION ON NEUTRON MULTIPLICATION FACTOR IN SPENT FUEL STORAGE RACKS

  • Sohn, Hee-Dong;Kim, Jong-Kyung
    • Nuclear Engineering and Technology
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    • v.43 no.1
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    • pp.75-82
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    • 2011
  • The neutron multiplication factor in spent fuel storage racks, in which a stainless steel plate encloses a fuel assembly, was evaluated according to the variation of distance between the fuel assembly and stainless steel plate, as well as the pitch. The stainless steel plate position with the lowest multiplication factor on each pitch consistently appeared as 6mm or 9mm away from the outmost surface of the fuel assembly. Because the stainless steel plate has a thermal neutron absorption cross section, its ability to absorb neutrons can work best only if it is installed at the position where thermal neutrons can be gathered most easily. Therefore, the stainless steel plate position should not be too close or too far away from the fuel assembly, but it should be kept a pertinent distance from the fuel assembly.

IGBT VVVF INVERTER AS A PROPULSION SYSTEM FOR ELECTRIC CAR (전동차 견인용 IGBT VVVF 인버터)

  • Chung, E.S.;Park, Y.H.;Jang, K.H.;Lee, S.J.;Bae, B.H.;Kim, J.S.;Kim, S.H.
    • Proceedings of the KIEE Conference
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    • 1997.07a
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    • pp.373-375
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    • 1997
  • In this paper, we present IGBT VVVF inverters as a 1C1M propulsion system for electric car. These inverters are composed of high power IGBT's and controlled by compact control units. The control unit performs full digital control by using 32bit DSP and microcontroller. By using CAN-bus, high speed network is constructed within four control units. The stack is simplified and optimized by using plate bus and IGBT driver units of hybrid-type.

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A Study on the Application of SAW Process for Thin Plate of 3.2 Thickness in Ship Structure (선체외판부 3.2T 박판에 대한 SAW 용접 적용에 관한 연구)

  • Oh, Chong-In;Yun, Jin-Oh;Lim, Dong-Young;Jeong, Sang-Hoon;Lee, Jeong-Soo
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.51-51
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    • 2010
  • Recently just as in the automobile industry, shipbuilders also try to reduce material consumption and weight in order to keep operating costs as low as possible and improve the speed of production. Naturally industry is ever searching for welding techniques offering higher power, higher productivity and a better quality. Therefore it is important to have a details research based on the various welding process applied to steel and other materials, and to have the ability both to counsel interested companies and to evaluate the feasibility of implementation of this process. Submerged-arc welding (SAW) process is usually used about 20% of shipbuilding. Similar to gas metal arc welding(GMAW), SAW involves formation of an arc between a continuously-fed bare wire electrode and the work-piece. The process uses a flux to generate protective gases and slag, and to add alloying elements to the weld pool and a shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the work-piece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces a thermal efficiency as high as 60% (compared with 25% for manual metal arc). SAW process offers many advantages compared to conventional CO2 welding process. The main advantages of SAW are higher welding speed, facility of workers, less deformation and better than bead shape & strength of welded joint because there is no visible arc light, welding is spatter-free, fully-mechanized or automatic process, high travel speed, and depth of penetration and chemical composition of the deposited weld metal. However it is difficult to application of thin plate according to high heat input. So this paper has been focused on application of the field according to SAW process for thin plate in ship-structures. For this purpose, It has been decided to optimized welding condition by experiments, relationship between welding parameters and bead shapes, mechanical test such as tensile and bending. Also finite element(FE) based numerical comparison of thermal history and welding residual stress in A-grade 3.2 thickness steel of SAW been made in this study. From the result of this study, It makes substantial saving of time and manufacturing cost and raises the quality of product.

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FE-Analysis of Hot Forming of Al Large Thick Plate for Spherical LNG Tank Considering Cooling Performance of Grid-Typed Die (격자형 금형의 냉각효과를 고려한 구형 LNG 탱크용 대형 알루미늄 후판의 열간성형해석)

  • Lee, Jung-Min;Lee, In-Kyu;Kim, Dae-Soon;Kwon, Il-Keun;Lee, Seon-Bong;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.11
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    • pp.1190-1198
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    • 2012
  • A hot forming of large thick Al plate using a grid-type hybrid die is a process to make a shell plate for the production of a spherical LNG tank. This process is characterized by using a grid-typed die with an additional air cooling system for reducing the cooling time of the heated plate after hot forming. The process consists of the plate's feeding, heating, forming and cooling in detail and each of them is continuously performed along the rail. This paper was designed to propose the analytical and experimental methods for determining the convection and interfacial heat transfer coefficients required in hot forming analysis of Al plate. These values in the analysis are to reproduce numerically the cooling performance of grid-typed die and cooling device. Interfacial heat transfer was obtained from the heat transfer experiments for different pressures and inverse analysis method. To verify the efficiency of the coefficient values obtained from above methods, FE analysis and experiment of the hot spherical-forming process were conducted for a small-scaled model. The convection coefficient was also calculated from flow analysis of air released by cooling device within grid-typed die using ANSYS-CFX.

Absorbable Plate-Related Infection after Facial Bone Fracture Reduction

  • Choi, Seung Hyup;Lee, Jang Hyun
    • Archives of Craniofacial Surgery
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    • v.17 no.1
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    • pp.1-4
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    • 2016
  • Absorbable plates are used widely for fixation of facial bone fractures. Compared to conventional titanium plating systems, absorbable plates have many favorable traits. They are not palpable after plate absorption, which obviates the need for plate removal. Absorbable plate-related infections are relatively uncommon at less than 5% of patients undergoing fixation of facial bone fractures. The plates are made from a mixture of poly-L-lactic acid and poly-DL-lactic acid or poly-DL-lactic acid and polyglycolic acid, and the ratio of these biodegradable polymers is used to control the longevity of the plates. Degradation rate of absorbable plate is closely related to the chance of infection. Low degradation is associated with increased accumulation of plate debris, which in turn can increase the chance of infection. Predisposing factors for absorbable plate-related infection include the presence of maxillary sinusitis, plate proximity to incision site, and use of tobacco and significant amount of alcohol. Using short screws in fixating maxillary fracture accompanied maxillary sinusitis will increase the rate of infection. Avoiding fixating plates near the incision site will also minimize infection. Close observation until complete absorption of the plate is crucial, especially those who are smokers or heavy alcoholics. The management of plate infection is varied depending on the clinical situation. Severe infections require plate removal. Wound culture and radiologic exam are essential in treatment planning.