• Title/Summary/Keyword: Heavy Lifting

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Analysis of Structural Characteristics of HDPE Pipe for Manganese Lifting Test (근해역 양광시험을 위한 HDPE Pipe의 구조특성 연구)

  • Lee, Jae-Hwan;Yoon, Chi-Ho
    • Journal of Ocean Engineering and Technology
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    • v.25 no.6
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    • pp.86-90
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    • 2011
  • The mining of imitated manganese noodles in 1000 m of seawater is planned for 2012. Thus, it is necessary to prepare the lifting pipes to be used for the test. Because of storage and expense constraints, flexible and economic HDPE pipe is being considered, making it necessary to test the structural safety. Material, pressure-chamber tests and finite element analysis of HDPE pipe for the 1000-m depth were performed. The tangential stiffness of HDPE was obtained through tension and three-point bending material tests and used for a structural analysis. FEA results show that the current sample pipe segment is safe for 1000 m of water pressure, and the stress result is also within the safe value. From the current results, the HDPE pipe seems to be acceptable only for the currently suggested constraints. However, more numerical and pressure tests need to be considered by applying additional physical conditions such as gravitational and hydrodynamic loads, external and internal fluid pressure, axial force induced ship motion, and heavy pump pressure to determine future usage.

Analytical Research of Topside Installation in Mating phase with Crane Vessel

  • Lee, Jong-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.25 no.4
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    • pp.1-6
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    • 2011
  • The installation of a topside structure can be categorized into the following stages: start, pre-lifting, lifting, lifted, rotating, positioning, lowering, mating, and end of installation. The transfer of the module onto the floating spar hull occurs in the last three stages, from lowering to the end. The coupled multi-body motions are calculated in both calm water and in irregular waves with a significant wave height (1.52m). The effects of the hydrodynamic interactions between the heavy lifting vessel and the spar hull during the lowering and mating stages are considered. The internal forces caused by the load transfer and ballasting are derived for the mating phases. The results of the internal forces for the calm water condition are compared with those in the irregular sea condition. Although the effect of the pitch motion on the relative vertical motion between the deck of the floating structure and the topside module is significant in the mating phases, the internal force induced pitch motion is too small to have this influence. However, the effect of the internal force on the wave-induced heave responses in the mating phases is noticeable in the irregular sea condition because transfer mass-induced draught changes for the floating structure are observed to have higher amplitudes than the external force induced responses. The impacts of the module on the spar hull in the mating phase are investigated.

Tower Crane Foundation Design and Stability Review Model (타워크레인 기초설계 및 안정성 검토 모델)

  • Ho, Jong-Kwan;Han, Kap-Kyu;Kim, Sun-Kuk
    • KIEAE Journal
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    • v.7 no.6
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    • pp.99-106
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    • 2007
  • Tower crane is a large construction equipment which is extremely tall for its section when it is erected, with its high slenderness ratio, and it has a heavy load by itself due to large lifting stuff to handle. In line with the construction projects in these days which increasingly tend to become higher, larger and complex, the stuff and height subject to lifting are also getting larger and higher, which has also increased the risk of disastrous accidents. A stable foundation design thus to deal with the increasing self load becomes more important. When a typhoon Maemi swept the nation in 2003, as many as 43 tower cranes fell down or collapsed, causing a severe damage to the people and the properties. Considering such fatal damages, a technical evaluation of the stability to prevent the safety accident with the tower crane must be very crucial. Tower cranes operation in domestic construction sites, in fact, have been simply dependent on personal experience and intuition of the engineers. Particularly when it comes to the foundation design, it mostly depends on manufacturer's recommendation. The study hence was intended to develop the fundamental measures for granting the objective stability, instead of following the individual's experience only. The simulation model recommended in the study is expected to make a good commitment to achieving an effective lifting work as well as preventing the safety accident.

Study of the Relation Between Work-Related Musculoskeletal Disorders and Job Stress in Heavy Industry (중공업에서의 근골격계질환과 직무스트레스의 관계에 관한 연구)

  • Kim, Yu-Chang;Bae, Chang-Ho
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.108-113
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    • 2006
  • The Work-Related Musculoskeletal Disorders(WMSDs) have been an rising issue since the 1970s. So many manufacturing companies have been tried to improve the work environments for the control and the prevention of the WMSDs. Specific risk factors associated with WMSDs include repetitive motion, heavy lifting, forceful exertion, contact stress, vibration, awkward posture and rapid hand and wrist movement. But recently it has reported that besides working conditions, job stress is the important hazard causes which lead to WMSDs. This study investigates the relation between WMSDs and Job stress from 1426 workers in Heavy Industry. Job stress was evaluated by Karasek's model. Job stress was associated with job satisfaction. Job demand was associated with the WMSDs, but job control was not associated with the WMSDs. The results can be used to design the management program for the WMSDs and the job stress.

A Numerical Case Study Examining the Orographic Effect of the Taebaek Mountains on Snowfall Distribution over the Yeongdong Area (태백산맥이 영동지역의 강설량 분포에 미치는 영향에 관한 수치 모의 사례 연구)

  • Lee, Jae Gyoo;Kim, Yu Jin
    • Atmosphere
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    • v.18 no.4
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    • pp.367-386
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    • 2008
  • The Weather Research and Forecasting (WRF) model was designed to identify the role of the Taebaek Mountains in the occurrence of heavy snowfall in Yeongdong area with a strong northeast wind on January 20-21, 2008. To this end, in addition to the control simulation with the realistic distribution of the Taebaek Mountains, a sensitivity experiment that removed the orography over the Taebaek Mountains was performed. The control simulation results showed that the resulting wind field and precipitation distribution were similar to what were observed. Results from the sensitivity experiment clearly demonstrates the presence of orographic lifting on the windward slope of the mountains. It is concluded that the altitude of the Taebaek Mountains is the main controlling factor in determining the distribution and amount of precipitation in the Yeongdong area for the case of heavy snowfall in January 2008.

Study on Design of Heavy Payload Robot Considering Design Factor of Gravity Compensator (중력보상장치 설계계수를 고려한 고가반 로봇설계에 관한 연구)

  • Lee, Do-Seung;Lee, Ho-Su;Pyo, Sang-Hun;Yoon, Jung-Won;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.23-28
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    • 2019
  • In recent years, medium- to large-scale transportation machinery and machine tool manufacturing process lines have shown a trend toward centralization, softening, lightening, and slimming to reduce costs and increase productivity. This has increased the demand for vertical articulated robots. When developing and introducing a heavy weight-handling robot that can be easily applied to existing production lines, it is expected to have a great effect in securing industrial competitiveness by solving industrial issues such as the decreased productivity and increased risk of accidents due to work involving heavy lifting. In this study, we design a 6-axis robot mechanism with a heavy load-handling capacity of 700kg or more for large-sized materials of various types supplied in small quantities.

An Ergonomic Analysis for Heavy Manual Material Handling Jobs by Fire Fighters (소방대원의 중량물작업에 대한 인간공학적 분석)

  • Im, Su-Jung;Park, Jong-Tae;Choi, Seo-Yeon;Park, Dong-Hyun
    • Fire Science and Engineering
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    • v.27 no.3
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    • pp.85-93
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    • 2013
  • Modern fire fighting jobs have been expanded to include areas of rescue, emergency medical service as well as conventional fire suppression, so that load for fire fighting jobs has been increased. Specifically, musculoskeletal disorders (MSDs) such as low back injury have been considered as one of major industrial hazards in heavy manual material handling during fire fighting jobs. This study tried to evaluate risk levels and to prepare background for reducing risk levels associated with heavy manual material handling during fire fighting jobs. This study applied two major tools in evaluating heavy manual material handling jobs which were NLE (NIOSH Lifting Equation) and 3DSSPP (3D Static Strength Prediction Program). A risk index in terms of heavy manual material handling during fire fighting jobs was identified. This index consisted of seven risk levels ranged from nine points (the first level) to three points (the seventh level). There was no job associated with the first level (the highest risk level) of index. There was only one job (life saving job) belonging to the second level (the second highest risk level) of index. The third level had jobs such as usage of destruction equipment and lifting patient. A total of basic eighteen jobs was categorized into six different levels (2nd-7th levels) of index. The outcome of the study could provide a good basis for conducting job intervention, preparing good equipment and developing good education program in order to prevent and reduce MSDs including low back injury of fire fighting jobs.

Development of Multi-Axes Chain Hoist Servo Systems for Lifting Heavy Loads (고하중 이송 멀티 체인 호이스트 서버 시스템 개발)

  • Park, Jaehwan;Kwon, Ohung
    • The Journal of the Korea Contents Association
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    • v.15 no.8
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    • pp.46-52
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    • 2015
  • Most stage directors and designers make use of controling and moving lots of stage set or device as a large automation device or machine to achieve dramatic effect in their performances. Specially, it is very important to use a programmable multi-chain hoist system which is able to move high speed as well as to lift heavy loads. This paper proposes a multi chain hoist servo system to lift or lower a heavy load of about l ton for public performances' stage. It is automatically operated, electrically driven by a control console with a PTP trajectory generation algorithm, a realtime network control algorithm, and 4 step sequential safety algorithm. The efficiency and performance of the developed system are verified through a series of experiments.

Factors Affecting the Occurrence of Low Back Pain of Women Workers in the Manufacturing Industry (제조업 여성 근로자의 요통 발생에 영향을 미치는 요인)

  • Jung, Hye-Sun;Choi, Sook-Ja;Jhang, Won-Ki
    • Research in Community and Public Health Nursing
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    • v.12 no.2
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    • pp.504-512
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    • 2001
  • For the purpose of grasping the actual condition of low back pain in women workers, 166 women in two neighboring factories were studied using questionnaire, 60% of the workers complained of low back pain. and 63% of them responded that their low back pain come from their job. About the severity, 77% marked the moderate, and 15% said absences owing to the pain. But 60% of them have not sought medical help. The low back pain occurred mainly in the workers of sitting posture and in the workers of treating heavy objects. And the workers who have worked over three years are dominant(44%) in the pain group. Comparing the pain group with the non-pain group, two variables - whether the worker treats heavy materials or not, and how heavy the materials are - showed statistically significant differences. So. there must be concern over the low back pain of women workers. In operation allocation. treating heavy objects and lifting up should be carefully considered. And for the prevention of low back pain. the workers need education and pain exercise.

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Study on Unsteady Pressure due to Fan Rotor-Stator Interaction

  • Goto, S.;Kodama, H.;Tsuchiya, N.;Nakamura, Y.;Nozaki, O.;Nishizawa, T.;Yamamoto, K.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.472-478
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    • 2004
  • This paper describes the characteristics of the unsteady pressure on the stator surface induced by rotor viscous wakes. The primary object of this study is to investigate the effects of axial spacing between the rotor and the stator and three-dimensional vane geometries such as stator sweep and stator lean on the unsteady pressure fluctuations on the stator vane. To predict these fluctuations, unsteady three-dimensional Navier-Stokes analyses are performed. Furthermore, a three-dimensional analytical method using unsteady lifting-surface theory is also used to elucidate the mechanism of interaction of passing rotor wakes with downstream stator. Five different fan configurations with three sets of stator geometries, which are three radial stator configurations with different axial spacing, the swept stator and the swept and leaned stator, are used for this study. It is found that, in axial spacing between rotor and stator, the effect of radial phase skew of incoming rotor wake is important for the reduction of the induced unsteady pressure in addition to the rotor wake decay. It is also shown that incorporation of stator sweep and lean is effective to reduce this unsteady pressure.

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