• 제목/요약/키워드: Heating Electrode

검색결과 131건 처리시간 0.027초

AZ31 마그네슘 합금 판재의 전기저항 이중 스폿용접 특성 (Characteristics of Electric Resistance Dual Spot Welding Process of AZ31 Magnesium Alloy Sheets)

  • 순샤오광;진인태
    • 한국기계가공학회지
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    • 제21권3호
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    • pp.1-11
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    • 2022
  • In this study, an electric resistance dual-spot welding process using a copper electrode inserted in a heating electrode is suggested for the spot welding of AZ31 magnesium sheets. This spot-welding process involves two heating methods for welding at the interfacial zone between the magnesium sheets, one of which is the heating method by thermal conduction from the heating electrode heated by the welding current induced to the steel electrode, and the other heating method uses the electric resistance between the contacted surfaces of the two sheets by the welding current induced to the copper electrode. This welding process includes the welding variables, such as the current induced in the heating electrode and the copper electrode, and the outer diameters of the heating electrode. This is because the heat conducted from the heating electrode can be maintained at a higher temperature in the welding zone, which has a slow cooling effect on the nugget of the melted metal after the welding step. The pressure exerted during the pressing of the magnesium sheets by the heating electrode can be increased around the nugget zone at the spot-welding zone. Thus, it not only reduces the warping effect of the elastoplastic deformation of sheets, but also the corona bond can make it less prone to cracking at the welded zone, thereby reducing the number of nuggets expelled out of the corona bond. In conclusion, it was known that an electric resistance dual spot welding process using the copper electrode inserted in the heating electrode can improve the welding properties in the electric resistance spot welding process of AZ31 magnesium sheets.

가열금형을 사용하는 강철과 알루미늄 이종금속판재의 전기저항 이중스폿용접 (Electric Resistance Double Spot Welding Process of Dissimilar Metal Plates of Steel and Aluminum by Using Heating Dies)

  • 김태현;;진인태
    • 소성∙가공
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    • 제27권1호
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    • pp.37-47
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    • 2018
  • In this paper, a double spot welding process, utilizing electric resistance heating dies, is suggested for the spot welding of dissimilar metal plates for drawing and concurrent spot welding. This double welding process has two heating methods for the fusion welding at the interfacial zone between steel and aluminum plates, such as heating method by thermal conduction of electric resistance by welding current induced to heating dies, and heating method by electric resistance between contacted surfaces of two plates by welding current induced to copper electrode. This double welding process has welding variables such as each current induced in heating dies and in copper electrode, outer diameters of heating dies, and edge shape of copper electrode. Experiments for current conditions in welding process should be demanded in order to get successful welding strength. It was known that the welding strength could be reached to the value demanded on industry fields under such welding conditions as heating dies of outer ring dia.12mm contacted on steel plate, as heating dies of outer ring dia. 14mm contacted on aluminum plate, and as copper electrode of dia. 6.0mm, and as 3 times continuous heating method by $1^{st}$ current of 11 kA(9cycle), $2^{nd}$ current 11 kA(60cycle), $3^{rd}$ current 7 kA(60cycle) applied in steel heating dies and copper electrodes, flat edge of copper electrode, for double spot welding process of dissimilar metal plates of steel and aluminum of 1.0 mm thickness.

Control of Connectivity of Ni Electrode with Heating Rates During Sintering and Electrical Properties in BaTiO3 Based Multilayer Ceramic Capacitors

  • Yoon, J.R.;Shin, D.S.;Jeong, D.Y.;Lee, H.Y.
    • Transactions on Electrical and Electronic Materials
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    • 제13권4호
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    • pp.181-184
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    • 2012
  • $BaTiO_3$ based multilayer ceramic capacitors with Ni electrodes can be explained as 2-2 composites with different thermal expansion coefficient and sintering behaviors. To achieve the high capacitance and reliability of MLCCs, a homogenous Ni electrode configuration with high connectivity is required. We controlled the heating rates during sintering to achieve densification by suppressing grain growth. Experimental results revealed that a large heating rate gave high connectivity of Ni electrode, high capacitance, small dissipation factor, high breakdown voltage, and high reliability of MLCC chips.

전형적인 열처리와 마이크로웨이브 열처리에 따른 PDP용 전극과 투명 유전체의 동시 소성 (Co-firing of Dielectric and Electrode with Conventional and Microwave Heating in Plasma Display Panel)

  • 황성진;;;김형순
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.463-463
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    • 2008
  • The glass frit has been used in transparent dielectric, barrier rib and electrode of PDP (Plasma display panel). In PDP fabrication, the firing temperature of glass frit is normally 550~$580^{\circ}C$ with conventional heating. However, there are a problem that silver in electrode is diffused throughout the transparent dielectric. For inhibiting the Ag diffusion we considered use of the microwave heating. We investigated firing of glass frit compared between conventional and microwave heating. After firing by two types of heating, the diffusion of silver is determined using a optical microscope and UV-spectrometer. Based on the our results, the microwave heating should be a candidate to heating source for high efficacy in PDP.

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스투키의 가열에 의한 생체 신호 변화 특성에 대한 실험 연구 (Experimental Study on Bio-signal Characteristics of Stuckyi during Heating)

  • 남다현;김정배
    • 융복합기술연구소 논문집
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    • 제6권1호
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    • pp.7-11
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    • 2016
  • An experiment was performed to show the bio-signal characteristics of the Stuckyi when was heated. To measure the bio-signal of the plant, this study used the electrode with copper(+) and constantan(-). The electrode was directly inserted into the Stuckyi stems. And used T-type thermocouple to measure the inside temperature of the Stuckyi. During the experiments, room temperature also measured with T-type thermocouple. Heating was made with hair dryer periodically that 3 times turned on for heating 5 min and off for non-heating 25 min. Under the situation, the responses of the Stuckyi including voltage potential and inside temperature were measured using data logger(HP-34970A) according to the distances(15cm, 30cm, 45cm) between hair dryer and the plant. Through the experiments, We knew that the inside temperature has similar level and behavior with the room temperature at normal state. And during heating period, the inside temperature and the potential were also simultaneously increased sharply. From the experiments, we revealed that the measuring system of bio-signal of the plant being proposed in this study can be useful to show the Characteristics of the plants.

유리기판 위에 Ag 후막의 마이크로웨이브 소결 (Microwave Sintering of Silver Thick Film on Glass Substrate)

  • 황성진;;;김형순
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.22-22
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    • 2009
  • The silver thick film has been used in many industries such as display, chip, solar cell, automobile, and decoration with conventional heating. The silver thick film is fired with optimal time and temperature. However, decreasing the fabrication time is required due to high production power. Furthermore, there is a problem that silver in electrode is diffused throughout any substrates. For inhibiting the Ag diffusion and long fabrication time we considered a microwave heating. We investigated firing of silver thick film with conventional and microwave heating. The temperature of substrate was measured by thermal paper and the temperature of substrate was under $100\;^{\circ}C$ The shrinkage of electrode was measured with optical microscopy and optical profilometry. The shrinkage of electrode heat treated with microwave for 5min was similar to the that fired by the conventional heating for several hours. After firing by two types of heating, the diffusion of silver was determined using a optical microscope. The microstructure of sintered silver thick film was observed by SEM. Based on our results, the microwave heating should be a candidate heating source for the fabrication electronic devices in terms of saving the tact time and preventing the contamination of substrate.

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유도 가열 접합 시스템을 이용한 대용량 이차전지 전극의 접합 방법 및 특성 (Electrode bonding method and characteristic of high density rechargeable battery using induction heating system)

  • 김은민;김신효;홍원희;조대권
    • Journal of Advanced Marine Engineering and Technology
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    • 제38권6호
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    • pp.688-697
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    • 2014
  • 본 연구에서는 최근, 전기자동차 및 소형 레저용 선박을 중심으로 연구가 진행 중인, 대용량 이차전지의 용량 증대를 위하여 필요한 내부 전극 접합 기술에 관하여 연구하였다. 종래의 초음파 용접으로 적층할 수 있는 적층 량의 한계를 극복하기 위한 방안으로 전극 소재에 직접 가열을 통한 용접 방법이 아닌 용가재 금속을 적용하여 전극을 접합시켜, 통전성과 인장강도를 증대시킴과 동시에 열적요인으로 인한 전극표면에 화학적 활성물질의 변성을 최소화 할 수 있는 저온 접합 방법에 대하여 연구하였다. 부연하여 현재 일반적으로 적용되고 있는 초음파 용접 및 저항 용접은 전극을 다량 적층 접합 시켰을 경우 일정한 전기 전도성과 접합 강도를 구현하기 힘들다. 용접을 위하여 무리하게 출력을 상승시킬 경우 용접열의 영향으로 전극의 변형 및 활성물질의 변성을 야기함과 동시에 최종 페키징(packaging) 이후 출력저하, 발열 등, 배터리의 안정성을 저하시키는 요인으로 작용한다. 따라서 본 연구에서는 고주파 유도가열을 통한 유도 가열 방식의 접합 방법과 용융 도금을 통한 용가재 금속의 전처리를 통한 종래와는 차별화된 전극접합 방법을 소개한다.

Interaction Between Transparent Dielectric and Bus Electrode for Heating Profile in PDP

  • Lee, Sang-Wook;Kim, Dong-Sun;Park, Mi-Kyung;Hwang, Seong-Jin;Kim, Hyung-Sun
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권1호
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    • pp.864-866
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    • 2007
  • In PDP, bus electrode should have low resistance for high efficiency. The transparent dielectric affects the shape change of bus electrode during the firing. These are related with the electrical property of the electrode. In this study, the shape of electrode was controlled by firing schedules of the transparent dielectric and the bus electrode.

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MWCNT가 첨가된 SPB/PVDF Composite Electrode의 물리적 및 전기적 특성 (Mechanical and Electrical properties of MWCNT-added SPB/PVDF composite electrode)

  • 정영동;김동훈;신혜민;하경화;도칠훈;진봉수;김현수;문성인;김기원;오대희
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.512-513
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    • 2007
  • Carbon/polymer based composite electrodes were fabricated by using Super p. Black(SPB) as a conductor and polyvinylidene fluoride (PVDF) as a binder. This type of composite electrode are considered as excellent candidates for heating film and variable resistor applications. Aim of this work is the study of the Mechanical and Electrical properties on composite electrode by the contents of SPB and MWCNT, respectively. The composite electrode having 10~15 wt% of SPB show good electrical and mechanical properties. Mechanical and electrical properties are increased by the addition of MWCNT into the composite electrode.

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전기 저항열을 이용한 유류 오염토 복원공정 적용을 위한 토양의 가열특성 연구 (Heating Characteristics of the Soils for the Application of Electrical Resistance Heating with Soil Vapor Extraction)

  • 윤여복;고석오;박기호;박민호
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제11권1호
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    • pp.45-53
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    • 2006
  • 본 연구에서는 토양의 전기가열 특성을 실험을 통해 규명함으로서, 전기저항열을 이용한 토양증기추출법을 실제 현장에 적용 시 토양가열 효율을 증가시키는 방안을 도출하기 위하여, 반응조를 이용한 토양 종류별 자체 특성에 따른 가열 특성과 외부에서의 전기적 특성의 조절을 통한 가열 특성을 살펴보았다 토양의 업자가 작을수록, 토양 내 이 온이 풍부할수록 전기가열 효율이 증가되었으며, 토양이 물로 포화된 경우에도 전기 가열 효율이 증가하였으나 공극률 이상으로 수분이 있는 경우는 오히려 효율이 떨어졌다. 전압이 증가할수록, 전극 사이가 짧아질수록, 유류 오염된 토양일수록 효율은 증가되었다 본 연구에서는 초기 전류와 전기전도도의 정량적 상관관계를 도출함으로써 직접적인 전기가열 실험 없이 전기전도도로 반응조 내 토양이 $100^{\circ}C$ 온도 상승의 가능성을 예측할 수 있게 됐다.