• 제목/요약/키워드: Heat resistant material

검색결과 142건 처리시간 0.022초

Application of concrete nanocomposite to improvement in rehabilitation and decrease sports-related injuries in sports flooring

  • Hao Wang;Huiwu Zhang
    • Advances in concrete construction
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    • 제15권2호
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    • pp.75-84
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    • 2023
  • Currently, polymer matrix nanocomposites (PMCs) are a prominent area of research due to their outstanding mechanical, thermal, and durability properties. The increase in recent studies justifies the possibility of using PMCs in structural retrofitting and reconstruction of damaged infrastructure and serving as new structural material. Using nanotechnology, nanocomposite panels in flooring combine concrete and steel, providing a very high level of performance. In sports flooring, high-performance concrete has become a challenge for reducing sports injuries and refinement in rehabilitation. As a composite material, this type of resistant concrete is one of the most durable and complex multi-phase materials. This article uses polyvinyl alcohol polymer (PVC) and multi-walled carbon nanotubes as concrete matrix fillers. Solution methods have been used for dispersing PVC and carbon nanotubes in concrete. The water-cement ratio, carbon nanotube weight ratio, and heat treatment parameters influenced the concrete nanocomposite's tensile and compressive strength. The dispersion of carbon nanotubes in cement paste and the observation of nano-microcracks in concrete was evaluated by scanning electron microscope (SEM).

자연 시효 처리된 AA 2026의 고온 노출에 따른 물성 열화 특성에 대한 연구 (Deterioration Characteristics of Naturally Aged AA 2026 due to ExpoSure to High Temperatures)

  • 김하늘;강현우;장병록;김희국
    • 열처리공학회지
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    • 제37권3호
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    • pp.114-120
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    • 2024
  • AA 2026, which is used as an aviation material, is an improved version of 2024 and has higher physical properties, and is a material that has the potential to be applied to supersonic aircraft to be developed in the future. However, when an aircraft exceeds supersonic speeds, the surface heats up and the material must be resistant to this. Therefore, this study confirmed the high-temperature properties of AA 2026, an aviation structural material. AA 2026, solution treated at 500℃ for 4hr, was naturally aged at room temperature for more than 168 hr. Changes in microstructure and physical properties were confirmed over several hours of exposure to 100℃, 200℃, and 300℃, respectively. As a result of microstructure analysis, there was no significant change at 100℃, and from 200℃, GPB, a strengthening mechanism, grew and formed an S Phase. It was confirmed that the S Phase grew as the exposure time increased. Through a tensile test, it was confirmed that physical properties deteriorated as the precipitates grew. However, it was confirmed that the properties were stably maintained at 100℃, which is the temperature when the speed of a supersonic aircraft is less than Mach 2.

Ti 합금의 용체화열처리와 시효열처리에 따른 부식거동 (The Study of Corrosion Behavior for Solution and Aging Heat Treated Ti alloy)

  • 백신영
    • 해양환경안전학회지
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    • 제22권1호
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    • pp.138-144
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    • 2016
  • 티타늄은 표면에 형성되는 보호성 부동태 피막 때문에 일반부식과 해수에서 내식성이 강하지만 염산, 황산, 인산 등의 산에서는 보호성 산화물 피막이 파괴된다고 알려져 있다. 본 연구에서는 Ti에 Al 및 V등을 첨가한 ${\alpha}+{\beta}$계에 대하여 $1066^{\circ}C$$966^{\circ}C$에서 5시간 용체화 열처리를 실시하고, 이 시편을 $550^{\circ}C$, $600^{\circ}C$, 및 $650^{\circ}C$에서 각각 1시간, 4시간, 8시간 및 16시간 시효열처리한 후 마이크로비커스 경도를 측정하고, 이 시편을 1N $H_2SO_4$ 용액에서 전기화학적 분극법으로 부식을 계측하였으며, 분극을 마친 시편의 표면을 현미경 조직사진으로 부식상태를 검토하였다. 시험 결과 용체화열처리한 시편이 모재와 시효열처리한 시편보다 높은 내식성을 나타내며. 용체화 온도가 높고 시간이 길어질수록 내식성은 증가하였다.

경사기능성 세라믹/금속 복합재료의 열응력해석 (Thermal Stress Analysis of Functuonally Graded Ceramic/Metal Composites(II))

  • 임재규;송준희
    • 대한기계학회논문집A
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    • 제21권10호
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    • pp.1571-1579
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    • 1997
  • The development of a new material which should be continuously use under severe environment of very high temperature has been urgently requested. For the development of such super-heat resistant materials, the main problem is not only to make the superior thermal barrier properties but also to actively release thermal stress. So, a new concept of functionally graded material(FGM) has been proposed to overcome this problem. A composition and microstructure of FGM are varied continuously from place to place in ways designed to provide it with the maximum function of mitigating the induced thermal stress. So, FGM can be applied in the aerospace, the electronic and the medical field, etc.. In this study, thermal stress analysis of sintering PSZ/NiCrAlY graded material was conducted theoretically using a finite-element program. The temperature condition was sintering temperature assuming a cooling-down process up to room temperature. Fracture damage mechanism was anlayzed by the parameters of residual stress. It could be known that FGM provided with the function of mitigating the induced thermal stress.

금속기지 내열 경사기능 복합재료 개발에 관한 연구 (Development of the Heat-Resistant Functionally Gradient Material with Metal Substrate)

  • 김부안;남기우;조문호
    • 한국해양공학회지
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    • 제13권1호통권31호
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    • pp.62-69
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    • 1999
  • 67Ni-22Cr-10Al-1Y and $ZrO_2-8Y_2O_3$ were coated on the substrate surface of ST304 and Al2024 by the plasma spraying method. The adgesion of the films varies depending on the substrates and the laminating method. In the case of STS304, the cracks were observed at thermal shock temperature difference ${Delta}T$ of $900^{circ}C$ in the non functionally gradient material(NFGM) and at $1100^{circ}C$ in the functionally gradient material(FGM). The film adhesion of the FGM is better than that of the NFGM in ST304. The cumulative AE count of the FGM of STS304 increased continuously at the bending test. But the NFGM of STS304 showed discontinuity of the AE count. The total AE count for the FGM of STS304 decreased as the number of thermal shock increased, and this tendency was evident as the thermal shock temperature difference increased.

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실험계획법을 이용한 인서트 종류에 따른 Inconel 718 선삭가공조건 최적화 (Optimization of the Turning Conditions of Inconel 718 according to Insert Materials using DOE)

  • 신필선;김재경;전의식
    • 한국기계가공학회지
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    • 제21권8호
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    • pp.1-8
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    • 2022
  • Inconel 718 is nickel-based and is increasingly being used as a key component in the nuclear, aerospace, and chemical industries which require high fatigue strength and oxidation, because of its excellent corrosion resistance, heat resistance, and wear resistance. It is a heat-resistant alloy which has excellent mechanical properties; however, material deformation, cracking, and shaking occur because of the high cutting temperature accumulated on the cutting surface during cutting processing, and heat accumulated at the insert boundary. Owing to these characteristics, various studies have been conducted, such as developing a tool exclusively for non-deletion, analyzing tool wear, and developing a tool cooling system. However, the optimization of the cutting process is still insufficient. In this study, the optimal process conditions were derived experimentally by cutting conditions according to the insert type during the cutting of Inconel 718.

Ti-6Al-4V재의 전기화학적부식 거동에 미치는 시효열처리의 영향 (The Effect of Age Heat-treatment to the Electro-Chemical Corrosion Behavior on Ti-6Al-4V)

  • 백신영
    • Journal of Advanced Marine Engineering and Technology
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    • 제24권6호
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    • pp.70-77
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    • 2000
  • In this paper, the effect of solution and age heat treatment to the corrosion behavior for the Ti-6Al-4V alloy were studied by cyclic polarization methods. Ti-6Al-4V was solution heat treated at $1,066^{\circ}C$ and $966^{\circ}C$ for 5 hours, and followed by age heat treated at $650^{\circ}C$, $600^{\circ}C$ and $550^{\circ}C$ with 1, 2, 4, 8 and 16 hours under vacuum environment. Test solution was 3.5% NaCl with temperature $25^{\circ}C$. The obtained results were as follows: 1. Base metal was exhibited higher electrical charge than that of solution and aged material. With decrease of solution-treatment temperature from 1066 to $966^{\circ}C$, the electrical charge was increased due to softening of micro structure. 2. The corrosion resistance of specimen that solution treated at $966^{\circ}C$ for 5 hours and age heat treated at 650, 660 and $550^{\circ}C$ were increased with increase of aging time to 4, 8 and 16 hours respectively, and then decreased. 3. In case of 316L stainless steel, measured charge and corrosion potential was 0.0627 coulomb and -614 mV respectively. Corrosion resistance of Ti-6Al-4V was higher than that of 316L.

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AlSi12 분말의 직접 레이저 용융 적층 시 공정 조건에 따른 적층 특성에 관한 연구 (Study on Effects of Direct Laser Melting Process Parameters on Deposition Characteristics of AlSi12 powders)

  • 서자예;윤희석;이기용;심도식
    • 소성∙가공
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    • 제27권5호
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    • pp.314-322
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    • 2018
  • AlSi12 is a heat-resistant aluminum alloy that is lightweight, corrosion-resistant, machinable and attracting attention as a functional material in aerospace and automotive industries. For that reason, AlSi12 powder has been used for high performance parts through 3D printing technology. The purpose of this study is to observe deposition characteristics of AlSi12 powder in a direct energy deposition (DED) process (one of the metal 3D printing technologies). In this study, deposition characteristics were investigated according to various process parameters such as laser power, powder feed rate, scan speed, and slicing layer thickness. In the single track deposition experiment, an irregular bead shape and balling or humping of molten metal were formed below a laser power of 1,000 W, and the good-shaped bead was obtained at 1.0 g/min powder feed rate. Similar results were observed in multi-layer deposition. Observation of deposited height after multi-layer deposition revealed that over-deposition occurred at all conditions. To prevent over-deposition, slicing layer thickness was experimentally determined at given conditions. From these results, this study presented practical conditions for good surface quality and accurate geometry of deposits.

비접촉센서를 이용한 Inconel 718 밀링가공에서 공구상태 감시 (Tool Condition Monitoring with Non-contacting Sensors in Inconel 718 Milling Processes)

  • 최용기;황문창;김영준;박강휘;구준영;김정석
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.445-451
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    • 2016
  • The Inconel 718 alloy is a well-known super-heat-resistant alloy and a difficult-to-cut material. Inconel 718 with excellent corrosion and heat resistance is used in harsh environments. However, the heat generated is not released owing to excellent physical properties, making processes (e.g., adhesion and thermal fatigue) difficult. Tool condition monitoring in machining is significant in reducing manufacturing costs. The cutting tool is easily broken and worn because of the material properties of Inconel 718. Therefore, tool management is required to improve tool life and machinability. This study proposes a method of predicting the tool wear with non-contacting sensors (e.g., IR thermometer for measuring the cutting temperature and a microphone for measuring the sound pressure level in machining). The cutting temperature and sound pressure fluctuation according to the tool condition and cutting force are analyzed using experimental data. This experiment verifies the effectiveness of the non-contact measurement signals in tool condition monitoring.

개량형 9Cr-1Mo 강의 열화도 평가를 위한 기계적 성질 및 초음파 특성 분석 (Analysis of Mechanical and Ultrasonic Properties for the Evaluation of Material Degradation in Modified 9Cr-1Mo Steel)

  • 현양기;원순호;이상훈;손영호;이재훈;김인배
    • 열처리공학회지
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    • 제23권4호
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    • pp.198-204
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    • 2010
  • Modified 9Cr-1Mo steels possess excellent high-temperature mechanical properties and are widely used in energy conversion industries. However, in-service materials degradation, such as softening, carbide-induced embrittlement, temper embrittlement, etc., can take place during long-term operation. Evolution of microstructure due to service exposure to high temperature has a strong effect on the performance of heat resistant steels. In case of modified 9Cr-1Mo steels, precipitation of $Fe_2Mo$-type laves phases and coarsening of $M_{23}C_6$-type carbides are the primary cause of degradation of mechanical properties such as toughness, hardness, tensile strength and creep resistance. This study was aimed at finding reliable parameter for assessing the integrity of modified 9Cr-1Mo steels. Characteristic parameters were attained between mechanical and ultrasonic properties.