• Title/Summary/Keyword: Heat input model

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A Study on Welding Distortion and Residual Stress for Tubular Welded Joint (튜브 용접부의 용접변형 및 잔류응력에 관한 연구)

  • Jin, Hyung-Kook;Shin, Sang-Beom;Lee, Dong-Ju;Park, Dong-Hwan
    • Journal of Welding and Joining
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    • v.30 no.5
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    • pp.51-56
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    • 2012
  • The purpose of this study is to evaluate the distortion and the residual stress of GTA tubular welds between tube and head. In order to do it, the heat input model for GTA welding process was first developed by experiment and FE analyses. The welding distortion and the residual stress distribution of the tubular welds according to welding pass and various restraint degrees were evaluated by using FEA with the heat input model. From FEA results, it was found that the residual stress and the radial distortion at the weld toe of tube part decrease with a decrease in the number of welding pass. However, the maximum residual stresses in each direction of tubular welds are almost constant regardless of the external restraint degree. It was mainly due to the high internal restraint of the welds.

A Study on the Distortion Control Characteristics of the STS 304 Multi-pass Butt Weldment by the Tensioning Method (인장하중법에 따른 STS 304 다층 맞대기 용접부의 변형 제어 특성에 관한 연구)

  • Kim, Ha-Keun;Lee, Dong-Ju;Shin, Sang-Beom
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.101-101
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    • 2009
  • The purpose of this study is to develop the control technology of the welding distortion caused by Auto NG-GTA welding process at the STS 304 multi-pass butt weldment. For it, heat input model for Auto NG-GTA welding process was established and verified by measuring temperature change and molten pool shape at the bead-on-plate weldment. With heat input model developed, the effect of the tension load on the amount of welding distortion at the STS 304 multi-pass butt weldment was evaluated using the thermo-elasto-plastic FE analysis. In accordance with FEA results, the angular distortion and transverse shrinkage sharply decreased with an increase in tension load. This result indicates that tensioning method was verified as a countermeasure against the welding distortion of STS 304 multi-pass butt weldment.

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Sensitivity analysis of input variables to establish fire damage thresholds for redundant electrical panels

  • Kim, Byeongjun;Lee, Jaiho;Shin, Weon Gyu
    • Nuclear Engineering and Technology
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    • v.54 no.1
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    • pp.84-96
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    • 2022
  • In the worst case, a temporary ignition source (also known as transient combustibles) between two electrical panels can damage both panels. Mitigation strategies for electrical panel fires were previously developed using fire modeling and risk analysis. However, since they do not comply with deterministic fire protection requirements, it is necessary to analyze the boundary values at which combustibles may damage targets depending on various factors. In the present study, a sensitivity analysis of input variables related to the damage threshold of two electrical panels was performed for dimensionless geometry using a Fire Dynamics Simulator (FDS). A new methodology using a damage evaluation map was developed to assess the damage of the electrical panel. The input variables were the distance between the electrical panels, the vertical height of the fuel, the size of the fire, the wind speed and the wind direction. The heat flux was determined to increase as the vertical distance between the fuel and the panel decreased, and the largest heat flux was predicted when the vertical separation distance divided by one half flame length was 0.3-0.5. As the distance between the panels increases, the heat flux decreases according to the power law, and damage can be avoided when the distance between the fuel and the panel is twice the length of the panel. When the wind direction is east and south, to avoid damage to the electrical panel the distance must be increased by 1.5 times compared to no wind. The present scale model can be applied to any configuration where combustibles are located between two electrical panels, and can provide useful guidance for the design of redundant electrical panels.

Analysis of MSGTR-PAFS Accident of the ATLAS using the MARS-KS Code (MARS-KS 코드를 사용한 ATLAS 실험장치의 MSGTR-PAFS 사고 분석)

  • Jeong, Hyunjoon;Kim, Taewan
    • Journal of the Korean Society of Safety
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    • v.36 no.3
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    • pp.74-80
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    • 2021
  • Korea Atomic Energy Research Institute (KAERI) has been operating an integral effects test facility, the Advanced Thermal-Hydraulic Test Loop for Accident Simulation (ATLAS), according to APR1400 for transient experimental and design basis accident simulation. Moreover, based on the experimental data, the domestic standard problem (DSP) program has been conducted in Korea to validate system codes. Recently, through DSP-05, the performance of the passive auxiliary feedwater system (PAFS) in the event of multiple steam generator tube rupture (MSGTR) has been analyzed. However, some errors exist in the reference input model distributed for DSP-05. Furthermore, the calculation results of the heat loss correlation for the secondary system presented in the technical report of the reference indicate that a large difference is present in heat loss from the target value. Thus, in this study, the reference model is corrected using the geometric information from the design report and drawings of ATLAS. Additionally, a new heat loss correlation is suggested by fitting the results of the heat loss tests. Herein, MSGTR-PAFS accident analysis is performed using MARS-KS 1.5 with the improved model. The steady-state calculation results do not significantly differ from the experimental values, and the overall physical behavior of the transient state is properly predicted. Particularly, the predicted operating time of PAFS is similar to the experimental results obtained by the modified model. Furthermore, the operating time of PAFS varies according to the heat loss of the secondary system, and the sensitivity analysis results for the heat loss of the secondary system are presented.

Feasibility Study on Thermal Power Plant Condenser Heat Recovery for District Heating and Fuel Line Preheating (발전소 복수기 배열회수의 지역난방 및 연료라인 예열용 활용타당성 검토)

  • Jung, Hoon;Hwang, Gwang-Won
    • New & Renewable Energy
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    • v.5 no.3
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    • pp.40-48
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    • 2009
  • Recovered heat has been considered as a renewable energy in Europe since 2008 because its great effect on energy saving and carbon decreasing in plant process. Energy saving and decreasing green gas are critical issue today, so various technologies to save energy and decrease carbon dioxide in plant process have been applied to many industrial area. In this paper, the feasibility of condenser heat recovery by heat pump in power plant for district heating and fuel line preheating were reviewed by verifying energy (heat) balance and mass balance of power plant model. Some ways to compose proper system to recover heat of condenser are suggested and their possibilities are also reviewed. Limitations on heat recovery in power plant are also reviewed. The results are verified by calculating input/output energy based on actual performance test data of Taean Thermal Power Plant in Korea. There is noticeable improvement of plant performance in some cases which demand low temperature (<100 C) heat like distrcit heating, fuel line heating, and so forth.

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Sensitivity Analysis of FDS Results for the Input Uncertainty of Fire Heat Release Rate (화재 열발생률 입력 불확실도에 대한 FDS 결과의 민감도 분석)

  • Cho, Jae-Ho;Hwang, Cheol-Hong;Kim, Joosung;Lee, Sangkyu
    • Journal of the Korean Society of Safety
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    • v.31 no.1
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    • pp.25-32
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    • 2016
  • A sensitivity analysis of FDS(Fire Dynamics Simulator) results for the input uncertainty of heat release rate (Q) which might be the most influencing parameter to fire behaviors was performed. The calculated results were compared with experimental data obtained by the OECD/NEA PRISME project. The sensitivity of FDS results with the change in Q was also compared with the empirical correlations suggested in previous literature. As a result, the change in the specified Q led to the different dependence of major quantities such as temperature and species concentrations for the over- and under-ventilated fire conditions, respectively. It was also found that the sensitivity of major quantities to uncertain value of Q showed the significant difference in results obtained using the previous empirical correlations.

Thermal Load Calculations on Stud-Frame Walls by Response Coefficient Method (응답계수(應答係數)를 이용(利用)한 건물벽에서의 열부하(熱負荷) 계산(計算))

  • Hwang, Y.K.;Pak, E.T.
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.17 no.4
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    • pp.357-368
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    • 1988
  • An application of thermal response coefficient method for obtaining thermal load on stud-frame walls in a typical house is presented. A set of stud-frame walls is two-dimensional heat conduction transients with composite structure. The ambient temperature on the right-hand face of the stud-frame walls is a typical day-cycle input and the room temperature on the left-hand face is a constant input. The desired output is thermal load at the left-hand face. The time-dependent ambient temperature is approximated by a continuous, piecewise-linear function each having one hour interval. The conduction problem is spatially discretized as 8 computer modelings by finite elements to obtain thermal response coefficients. The discretization and round-off errors can be neglected in the range of adequate number of nodes. A 60-node discretization is recommended as the optimum model among 8 computer modelings. Several sets of response coefficients of the stud-frame walls are generated by which the rate of heat transfer through the walls or some temperature in the walls can be calculated for different input histories.

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Habitability evaluation considering various input parameters for main control benchboard fire in the main control room

  • Byeongjun Kim ;Jaiho Lee ;Seyoung Kim;Weon Gyu Shin
    • Nuclear Engineering and Technology
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    • v.54 no.11
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    • pp.4195-4208
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    • 2022
  • In this study, operator habitability was numerically evaluated in the event of a fire at the main control bench board (MCB) in a reference main control room (MCR). It was investigated if evacuation variables including hot gas layer temperature (HGLT), heat flux (HF), and optical density (OD) at 1.8 m from the MCR floor exceed the reference evacuation criteria provided in NUREG/CR-6850. For a fire model validation, the simulation results of the reference MCR were compared with existing experimental results on the same reference MCR. In the simulation, various input parameters were applied to the MCB panel fire scenario: MCR height, peak heat release rate (HRR) of a panel, number of panels where fire propagation occurs, fire propagation time, door open/close conditions, and mechanical ventilation operation. A specialized-average HRR (SAHRR) concept was newly devised to comprehensively investigate how the various input parameters affect the operator's habitability. Peak values of the evacuation variables normalized by evacuation criteria of NUREG/CR-6850 were well-correlated as the power function of the SAHRR for the various input parameters. In addition, the evacuation time map was newly utilized to investigate how the evacuation time for different SAHRR was affected by changing the various input parameters. In the previous studies, it was found that the OD is the most dominant variable to determine the MCR evacuation time. In this study, however, the evacuation time map showed that the HF is the most dominant factor at the condition of without-mechanical ventilation for the MCR with a partially-open false ceiling, but the OD is the most dominant factor for all the other conditions. Therefore, the method using the SAHRR and the evacuation time map was very useful to effectively and comprehensively evaluate the operator habitability for the various input parameters in the event of MCB fires for the reference MCR.

A Study on Heat Flow of Laser-Welded Dissimilar Steel Joints with Gap (틈새가 존재하는 이종강 레이저 용접부의 열유동에 관한연구)

  • Yang, Hae-Sug
    • Journal of the Korea Institute of Military Science and Technology
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    • v.10 no.3
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    • pp.5-15
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    • 2007
  • A welding structures is generally composed of dissimilar steel materials in order to reduce weight cost, and has a gap to fill the welding agent. Also, heat flow analysis should be fulfilled for structure existing of gap to figure out residual stress which is generated after welding. Since mechanical properties of welding structure composed of dissimilar steel is more fragile than mechanical properties of welding structure consisted of same material, heat flow analysis verifying this should be fulfilled as well. Therefore, on this research, heat flow analysis about dissimilar steel weldment consisted of gap existing AISI304 and AISI630 is practiced so that it could be a basic data of research about mechanical properties of gap existing dissimilar steel welding part which is going to be studied later on. During heat flow analysis, heat input model which based on Gaussian profile and using volume heat flux was newly consisted and applied. In addition, for verifying of analysis on this research, gap existing dissimilar steel weldment which had gap of 0.25mm and was welded using Nd-YAG. The welding profile and temperature distribution for weldment during welding was compared to the result which was gotten through heat flow analysis. Both of those results corresponded each other.

Analysis of Temperature Distribution in EHV GIS Three-Phase Busbar Using Analytic Technique (해석적 기법을 이용한 초고압 GIS용 삼상모선의 온도분포 해석)

  • Hahn, Sung-Chin;Kim, Joong-Kyoung
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.4
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    • pp.196-202
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    • 2006
  • This paper presents a new magneto-thermal finite element analysis for predicting the temperature rise of the EHV GIS busbar. Joule's heat due to current flowing in the main conductor and the heat due to the induced eddy current in the tank are calculated by the magnetic field analysis. And these heats are used as the input data to predict the temperature rise for the thermal analysis. However, it is not easy to apply the heat-transfer coefficients on the boundaries for the thermal analysis. In this paper, the heat-transfer coefficients on the boundaries are analytically calculated by applying the Nusselt number considering material constant and model geometry for the natural convection. The temperature distribution in the busbar by coupled magneto-thermal finite element analysis shows good agreement with the experimental data.