• Journal of Welding and Joining
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• 제32권4호
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• pp.26-33
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• 2014

The metallurgical and mechanical characteristics, toughness and corrosion resistance of dissimilar welds between super duplex stainless steel UNS S32750 and carbon steel ASTM A516Gr.70 have been evaluated. Three heat inputs of 21.12, 24.00, 26.88kJ/cm were employed to make joints of dissimilar metals with flux cored arc welding(FCAW). Based on microstructural examination, vermicular ferrite was formed in the first layer of weld at low heat input(21.12kJ/cm) and $Cr_{eq}/Ni_{eq}$ of 1.61 while acicular ferrite was formed in last layer of weld at high heat input(26.88kJ/cm) and $Cr_{eq}/Ni_{eq}$ of 1.72. Ferrite percentage in dissimilar welds was lowest in the first layer of weld regardless of heat inputs and it gradually increased in the second and third layers of weld. Heat affected zone showed higher hardness than the weld metal although reheated zone showed lower hardness than weld metal due to the formation of secondary austenite. Tensile strengths of dissimilar welds increased with heat input and there was 100MPa difference. The corrosion test by ferric chloride solution showed that carbon steel had poor corrosion resistance and pitting corrosion occurred in the first layer(root pass) of weld due to the presence of reheated zone where secondary austenite was formed. The salt spray test of carbon steel showed that the surface only corroded but the amount of weight loss was extremely low.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2009년 추계학술발표대회
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• pp.64-64
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• 2009

The use of ultra high strength steels (UTSS) is a natural result with increasing the demands for the lightweight materials and developing an innovative steel technology. Recently it has been used a 1500MPa grade hot stamping steel as automobile bodies, reinforcement parts, and seat frame parts in the automotive industry. It is a quenchenable steel manufactured by hot stamping process. It is well known that UTSS welding has softening in the heat affected zone(HAZ). Because welding is a sort of process applying heat, it should change the heat treated features and degrade the strength. This study was performed to investigate the influence of the heat input on the softening of the HAZ in the GMAW process. Each experiment was compared with that in the conditions having a different current and voltage at a same heat input. In order to analysis characteristics of the HAZ, optical microscope was used to observe microstructure and vickers hardness tests were carried out across the welds. Applying low heat input means a fast cooling rate. It leads to high hardness in the HAZ. It is found that characteristics of the HAZ are determined by microstructure obtained by different cooling rate.

• Journal of Biosystems Engineering
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• 제9권2호
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• pp.65-73
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• 1984

While most of researches on the performance of high temperature grain dryer have dealt mainly with improving dryer capacity and drying speed during the last twenty years, energy efficiency, in fact, has not been emphasized. Current fuel supplies and energy cost have shifted the emphasis to reducing the energy consumption for grain drying while maintaining dryer capacity and grain quality. Since the energy input for drying is relatively large, the recovery and reuse of at least part of the exhaust energy can significantly reduce the total energy consumption in existing drying systems. Unilization of exhaust heat in grain dryer either through direct recycling or by a thermal coupling in heat exchanger have been subject of a number of investigators. However, very seldom research in Korea has been done in this area. Three drying tests(non-recycling, 0.22 recycle ratio, and 0.76 recycle ratio)were performed to investigate the thermal efficiency and heat loss factors of continuous flow type dryer, and to analyze the effect of recycle ratio (weight of exhaust air recycled/total weight of input air) on the energy requriements for rough rice drying. The test results showed that when the exhaust air was not recycled, the energy lost from furnace was 15.3 percent of input fuel energy, and latent and sensible heat of exhaust air were 61.4 percent and 11.2 percent respectively. The heat which was required in raising grain temperature and stored in dryer was relatively small. As the recycle ratio of exhaust air was increased, the drying rate was suddenly decreased, and thermal efficiency of the kerosene burner was also decreased. Drying test with 0.76 recycle ratio resulted in 12.4% increase in fuel consumption, and 38.4% increase in electric power consumption as compared to the non-recycled drying test. Drying test of 0.22 recycle ratio resulted in 6.8% saving in total energy consumption, 8.0% reduction in fuel consumption, and 2.5% increase in electric power consumption as compared to the non-recycled drying test.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2000년도 제31회 춘계학술대회
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• pp.251-257
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• 2000

A numerical simulation of the temperature rise for sliding surface in dry contact is based on Jaeger's formula combined with a calculated heat input. A gear tooth temperature analysis was performed. The pressure distribution has the Hertzian pressure distribution on the heat source. The heat partition factor is calculated along line of action. A Temperature distribution of tooth surface is calculated about before and after profile modification. A Temperature of addendum and deddendum in modified gear have reduced.

• Journal of Advanced Marine Engineering and Technology
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• 제25권2호
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• pp.331-337
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• 2001

A numerical simulation of the temperature rise for sliding surface in dry contact is based on Jaegers formula combined with a calculated heat input. A gear tooth temperature analysis was performed. The pressure distribution has the Hertzian pressure distribution on the heat source. The heat partition factor is calculated along ling of action. A Temperature distribution of tooth surface is calculated about before and after profile modification. A Temperature of addendum and deddendum in modified gear have reduced.

• 대한기계학회논문집A
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• 제40권12호
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• pp.1055-1060
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• 2016

레이저 용접은 고밀도 용접법 중에 하나로 기존 용접방법에 비해 적은 입열로 깊은 용입과 빠른 용접속도를 얻을 수 있다. 연속 출력 파형 레이저 용접 시 입열량은 레이저 출력 및 용접속도에 의해 결정된다. 본 연구에서는 파이버 레이저를 사용하여 두께 0.5 mm의 순 티타늄 박판에 비드 및 겹치기 용접을 실시하였으며 레이저 출력 및 용접속도에 따른 용접성을 평가하였다. 레이저 출력 및 용접속도에 따른 용입깊이, 비드폭, 접합길이, 비드형상을 관찰하고 인장전단시험을 통해 기계적인 특성을 파악하였다. 실험결과, 겹치기 용접은 $P_L=0.5kW$, ${\nu}=2.5m/min$과 $P_L=1.5kW$, ${\nu}=6m/min$ 조건에서 양호한 접합길이를 가진 용접부를 얻을 수 있었으며, 용접부는 고출력보다 저출력 조건일 때 더 우수한 연성을 나타냈다.

• 전력전자학회논문지
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• 제27권2호
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• pp.85-91
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• 2022

This study proposes a high efficiency bridgeless Power Factor Correction (PFC) converter with improved common mode noise characteristics. Conventional PFC has limitations due to low efficiency and enlarged heat sink from considerable conduction loss of bridge diode. By applying a Common Mode (CM) coupled inductor, the proposed bridgeless PFC converter generates less conduction loss as only a small magnetizing current of the CM coupled inductor flows through the input diode, thereby reducing or removing heat sink. The input diode is alternately conducted every half cycle of 60 Hz AC input voltage while a negative node of AC input voltage is always connected to the ground, thus improving common mode noise characteristics. With the aim to improve switching loss and reverse recovery of output diode, the proposed circuit employs Critical Conduction Mode (CrM) operation and it features a simple Zero Current Detection (ZCD) circuit for the CrM. In addition, the input current sensing is possible with the shunt resistor instead of the expensive current sensor. Experimental results through 480 W prototype are presented to verify the validity of the proposed circuit.

• Journal of Welding and Joining
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• 제26권1호
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• pp.63-68
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• 2008

This paper has aimed to prevent excessive heat input by controlling arc distribution and heat input capacity with pulse GTAW in order to improve weld quality in 0.08mm pressure gauge diaphragm and flange welding parts. A design of experiment was designed using Box-Behnken method to optimize a welding process. The pulse GTAW parameters such as pulse current, base current, pulse duty, frequency and welding speed were set to input variables while hydraulic pressure that represents welding characteristics in diaphragm and flange joint were set to output variables. Based on the test result, a second regression equation was obtained between input and output variables and turned out significant. Besides, an influence of parameters has been confirmed through response surface analysis using the second-order regression equation and optimum welding condition was obtained through a grid-search method. The optimum welding condition was set to pulse current 84.4(A), base current 29.6(A), pulse duty 58.8(%), frequency 10(%), and welding speed 596(mm/min). Then, decent bead shape was acquired with no excessive heat input under the $2.3kgf/cm^2$ of hydrostatic pressure.

• 한국자기학회지
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• 제23권5호
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• pp.166-172
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• 2013

본 연구는 자성유체 우퍼 스피커 내부에 위치한 보이스 코일의 입력전류에 따른 열전달 특성을 수치 해석적으로 고찰하는 것이다. 이를 위하여 일반 우퍼 스피커 및 자성유체 우퍼 스피커에 대하여 입력전류를 10W에서 50W로 10W씩 변화시켜가면서 입력전류에 따른 보이스 코일 발열 및 각 부품으로 전달되는 열전달 및 온도 특성 변화를 고찰하였다. 그 결과 우퍼 스피커에 공급되는 입력전류가 증가함에 따라 보이스 코일 온도가 선형적으로 증가하였고 자성유체 우퍼 스피커의 보이스 코일 온도가 일반 우퍼 스피커에 비하여 동일 입력 전류 40 W 기준에서 51.0 % 감소하였고, 동일 보이스 코일 발생 온도 490 K 기준에서 필요 입력전류는 42.5 % 감소하였다. 또한 보이스 코일에서 주변 부품으로 열전달은 자성유체 우퍼 스피커가 일반 우퍼 스피커에 비하여 51.7 % 증가하였다.

• 청정기술
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• 제7권4호
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• pp.273-280
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• 2001

흡수기는 흡수식 열펌프 시스템에서 중요한 구성요소일 뿐만 아니라 흡수기의 성능은 전체 시스템에 중요한 영향을 미친다. 본 연구에서는 기포분사형 흡수기에서의 암모니아기체의 흡수열의 효과적 제거를 위한 냉각수 방향으로의 열전달에 대해 실험적 연구를 수행하였다. 흡수기에 유입되는 암모니아 기체의 유속, 암모니아 수용액의 유속, 농도, 온도, 흡수기의 지름, 높이, 기체와 용액의 유입 방향등 여러 가지 변수에 대하여 열전달 성능의 특성을 살펴본 결과, 기체의 주입량, 용액의 주입량 증가는 열전달 성능 향상에 기여하며, 용액의 온도나 농도의 상승은 열전달 성능에 방해요소로 작용하였으며 흐름방향이 향류인 경우 열전달 성능에 향상이 있었다. 본 실험의 데이터를 이용하여 상관관계식을 유도하여 열전달에 대한 복잡한 관계를 일반화 하였다.