• 제목/요약/키워드: Heat Distortion

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Acoustic Emission Monitoring during Laser Spot Welding of Stainless Steel Sheets (스테인레스 박강판의 레이저 점 용접 시 음향방출 실시간 모니터링)

  • Lee Seoung Hwan;Choi Jung Uk;Choi Jang Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.60-67
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    • 2005
  • Compared with conventional welding, laser spot welding offers a unique combination of high speed, precision and low heat distortion. This combination of advantages is attractive for manufacturing industries including automotive and electronics companies. In this paper, a real time monitoring scheme fur a pulsed Nd:YAG laser spot welding was suggested. Acoustic emission (AE) signals were collected during welding and analyzed for given process conditions such as laser power and pulse duration. A back propagation artificial neural network, with AE frequency content inputs, was used to predict the weldability of stainless steel sheets.

Thermal Stress Analysis of Ventilated Disc Brake (벤틸레이티드 디스크 브레이크의 열응력 해석)

  • Kim, Yang-Sul;An, Su-Chul
    • Journal of the Korean Society of Safety
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    • v.23 no.3
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    • pp.25-29
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    • 2008
  • In automotive disc brake system, friction heat is not uniformly distributed due to various reasons such as thermal expansion and imperfections in geometry. It is well known that thermoelastic distortion due to fictional heating affects the contact pressure distribution and can lead to thermoelastic instability, where the contact load is concentrated in one or more small regions on the brake disc surface. These regions then take very high temperatures and passage of hot spots moving under the brake pads can cause low frequency vibration called brake judder. This paper presents the FEM(finite element method) result for the temperature distribution of ventilated disc brake. A steady state two-dimensional model of disc brake system predicts the surface temperatures during a multi-stop driving schedule.

Application of laser spot welding (레이저 점 용접의 응용)

  • Yang, Y. S.;Chung, I.;Seo, J.;Han, Y. H.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.41-49
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    • 1997
  • Laser spot welding offers a unique combination of high speed. precision and low heat distortion, compared with conventional resistance spot welding. This combinatin of advantages is especially attractive for the automotive industry. Until now automobile fabrication is widely used resistance spot welding, however, because of geometric and structural problem, spot welding is required many welding machine in that reason by substituting spot welding with laser welding, it save the equipment cost. In the present study we measured ultimate strength and observed bead cross section of laser welded specimen and compared with that of the resistance spot welding results in order to adapt laser welding in automobile industry. Also for strength esti- mation we calculated the residual stress of laser welded zone. All calculations are performed with the ABAQUS code on a workstation.

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Development of Low Pressure Carburizing and High Pressure Gas Quenching System (뺏치식 저압침탄 고압가스냉각 시스템 개발)

  • Jang, Byoung-Lok;Han, Hyoung-Ki;Kim, Won-Bae;Dong, Sang-Keun;Kim, Han-Suck;Cho, Han-Chang
    • 한국연소학회:학술대회논문집
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    • 2005.10a
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    • pp.78-84
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    • 2005
  • The development of eco-friendly low pressure carburizing system with high pressure gas quenching (LPC_GQ, 500kg/charge) led to new stage in the fundamental case-hardening treatments. This is due to its ability to provide tighter tolerances on the carburizing process with notable reductions in distortion of the carburized and hardened workpiece. This system is characteristics by high uniformity and reproducibility of heat treatment results, absence of an intergranular oxidation layer, carburizing of complex shapes, reduced cycle time, low operating costs, simplified production, eliminate post washing, and reduced grinding costs.

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Bridgeless High Efficiency ZVZCS Power Factor Correction Circuit for PDP Power Module (PDP용 브리지가 없는 고효율 ZVZCS 역률개선회로)

  • Cho Kyu-Min;Yu Byung-Gyu;Moon Gun-Woo
    • Proceedings of the KIPE Conference
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    • 2004.07b
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    • pp.704-708
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    • 2004
  • Recently, many nation have released standard such as IEC 61000-3-2 and IEEE 59, which impose a limit on the harmonic current drawn by equipment connected to AC line in order to prevent the distortion of an AC Line. Therefore, Plasma Display Panel (PDP) which is highlightened in digital display device also has the Power Factor Correction (PFC) circuit to meet the harmonic requirements. In PDP power module, the conventional boost converter is usually used for the PFC circuit. However, it comes serious thermal problem on it's bridge diode due to heat of PDP, and therefore the system stability is not guaranteed. In this paper, the bridgeless boost converter, which is used for PFC circuit of the PDP power module, is designed and verified the possibility of the application in a practical product in a view of efficiency, component count, temperature and etc.

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A Study on the strength improvement in weldment by the impact loading (충격하중에 의한 용접구조물의 강도 증가에 관한 연구)

  • 양영수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.76-82
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    • 2000
  • It is well known that during the oxygen cutting process residual thermal stresses are produced in weldment. The local non-uniform heating and subsequent cooling which takes place during any welding process causes complex thermal strains and stresses to finally lead to residual stresses exceed to the yield stress. High tensile stresses combined with applied structural load in the region near the welded joint can given rise to distortion brittle fracture change of the fatigue strength and stress corrosion cracking. The appropriate treatment of the welded component which reduces the peak of he welding residual stresses is believed to lower risk of the fracture during the service of the structure. In this study the impact loading in oxygen cutting frame was applied to reduce the residual stress. After applying the impact loading redistribution of resid-ual stress was measured by cutting method and the effect of fatigue was tested.

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Application of Tensioning Method for Filet Welding Deformation Reduction (필릿 용접변형 감소를 위한 장력법의 적용)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.197-200
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    • 2006
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this, fillet welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tenssoning method is effective on reduction of weld-induced deformation.

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Development of Liquid Stub and Phase Shifter

  • Wang, Son-Jong;Yoon, Jae-Sung;Hong, Bong-Guen
    • Nuclear Engineering and Technology
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    • v.33 no.2
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    • pp.201-208
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    • 2001
  • The high power RF transmission line components are required for transmitting MW level RF power continuously in RF heating and current drive system which heat the plasma and produce plasma current in fusion reactor The liquid stub and phase shifter is proposed as the superior to the conventional stub and phase shifter. Experimental results show that they are reliable and easy to operate compared to the conventional stub and phase shifter. There is no distortion of reflected power during the raising of the liquid level. RF breakdown voltage is over 40kV. Temperature increment of the liquid is expected not to be severe. These results verify that the liquid stub and phase shifter can be used reliably in the high power continuous RF facilities.

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A Study on the Reduction of Fillet Welding Deformation by Applying the Tensioning Method (장력법을 이용한 필릿용접변형의 감소에 관한 연구)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.590-597
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    • 2007
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper is aimed at applying the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this purpose, fillet welding tests have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tensioning method is effective on reduction of weld-induced deformation.

To examine of management standard by the harmonics measured and analyzed in water supply field (수도사업장 고조파 측정, 분석을 통한 관리기준 만족여부 조사)

  • Hong, Sung-Taek;Lee, Eun-Chun;Shin, Gang-Wook;Lim, Jae-Il
    • Proceedings of the KIEE Conference
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    • 2003.07a
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    • pp.296-298
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    • 2003
  • At the water supply field, high voltage induction motor is main facility of a load equipment. The motor is often out of order and its noise, generated heat, loss etc occured occasionally. especially, transmission motor for flux control generates an amount of the harmonics then have a bad influence upon the electric power system. In this study, to analyze the total harmonics distortion of the water supply field receiving high voltage, the harmonics measured and analyzed using the PQA(Power Quality Analyzer) according to the electric power system and electrical load and the reduction method presented.

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