• Title/Summary/Keyword: Harvester

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Analysis of Utilization and Maintenance of Major Agricultural machinery (Tractor, Combine Harvester and Rice Transplanter) (핵심 농기계(트랙터, 콤바인 및 이앙기) 이용 및 수리실태 분석)

  • Hong, Sungha;Choi, Kyu-hong
    • Journal of the Korean Society of International Agriculture
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    • v.30 no.4
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    • pp.292-299
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    • 2018
  • In a survey in which farmers were asked about their levels of satisfaction with agricultural machines, Japanese products scored higher than local products by 1.2, 1.3, and 1.4 times for tractors, combine harvesters, and rice transplanter, respectively. Japanese products corresponded to generally high satisfaction levels in terms of operating performance, operability, frequency of breakdowns, and durability, excluding sales price and after-sales services. Effective countermeasures through quality improvement are therefore necessary for Korean products. Furthermore, a survey of dealers showed that the components and consumables for core agricultural machines had high frequencies of breakdowns and repairs. Four major components of tractors represented 85.3% of all breakdowns and repairs, five components of combine harvesters represented 89.6%, and three components of rice transplanters represented 80.5%. Moreover, a comparison of the technological levels between local and imported machines showed that the local machines' levels were at 60-100% for tractors, 70-100% for combine harvesters, and 70-95% for rice transplanters. Small and mid-sized tractors, 4 interrow combine harvesters, and 6 interrow rice transplanters showed similar levels of technology. The results of the analysis suggest that action is urgently needed at a policy level to establish an agricultural machinery component research center for the development, production, and supply of commonly-used components, with the participation of manufacturers of agricultural machines and components, in order to enhance the competitiveness of local manufacturers and to revitalize the agricultural machine market.

Analysis of Market and Technology Status of Major Agricultural Machinery (Tractor, Combine Harvester and Rice Transplanter) (핵심 농기계(트랙터, 콤바인 및 이앙기) 시장 및 기술 현황 분석)

  • Hong, Sungha;Choi, Kyu-hong
    • Journal of the Korean Society of International Agriculture
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    • v.31 no.1
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    • pp.8-16
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    • 2019
  • Alternatives for increasing the competitiveness of locally manufactured agricultural machinery in domestic and foreign markets has been proposed. This was done by analyzing the major agricultural machinery's price and market share as well as their performance and quality. In the Korean domestic market, the market share of Japanese agricultural machinery has been identified to be 14.5% for tractors, 31.1% for combine harvesters, and 35.8% for rice transplanters, and on track for further increase. Japanese manufacturers' domestic patent shares are 58.5% for tractors, 79.9% for combine harvesters, and 69.8% for rice transplanters, showing the dire need for Korean domestic firms to expand their technological rights. To strengthen the industrial competitiveness of agricultural machinery, therefore, researches that develop the fundamental and elemental technology to reduce the frequency of breakdown should be needed in the short term. To achieve this, it is imperative to establish technology roadmap, promote greater cooperation between academia and industry, and systematically increase research funding. In addition, as a long-term solution for enhancing the competitiveness, an establishment of Agricultural Equipment Technology Institute is strongly recommended to systematically support R&D for developing core technologies, particularly high-quality components that guarantee durability and quality.

Electro-Mechanical Modeling and Performance Analysis of Floating Wave Energy Converters Utilizing Yo-Yo Vibrating System (요요 진동시스템을 이용한 가동물체형 파력 발전 시스템의 기계-전기 통합해석 모델링 및 성능 해석)

  • Sim, Kyuho;Park, Jisu;Jang, Seon-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.79-87
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    • 2015
  • This paper proposes a floating-type wave energy conversion system that consists of a mechanical part (yo-yo vibrating system, motion rectifying system, and power transmission system) and electrical part (power generation system). The yo-yo vibrating system, which converts translational input to rotational motion, is modeled as a single degree-of-freedom system. It can amplify the wave input via the resonance phenomenon and enhance the energy conversion efficiency. The electromechanical model is established from impedance matching of the mechanical part to the electrical system. The performance was analyzed at various wave frequencies and damping ratios for a wave input acceleration of 0.14 g. The maximum output occurred at the resonance frequency and optimal load resistance, where the power conversion efficiency and electrical output power reached 48% and 290 W, respectively. Utilizing the resonance phenomenon was found to greatly enhance the performance of the wave energy converter, and there exists a maximum power point at the optimum load resistance.

Development of Self-propelled Chile harvester (IV) - Factorial Experiment of Drum Type Secondary Picking Part - (자주식 고추수확기 개발을 위한 기초연구 (IV) - 드럼형 2차 탈실부 요인시험 -)

  • Kim, Su Bin;Byun, Jun Hee;Park, Seung Jae;Kang, Young Sun;Kim, Dae Cheol
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.10-10
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    • 2017
  • 우리나라 고추 재배는 ha당 총 노동투하시간 2,436 hr 중 수확작업시간은 954 hr으로 총 노동투하시간의 39.2%를 점유하고 있어 수확작업의 생력화를 위해 고추수확작업의 기계화가 절실히 필요하다. 고추 수확의 기계화를 위해 국내 T사에서 자주식 고추 수확기를 개발 중에 있다. 현재 고추를 기계로 채취하게 되면 많은 양의 줄기달린 고추가 유입되므로 수확 후 분리하는 작업에 있어 많은 인력과 시간이 소요되는 실정이다. 따라서 본 연구에서는 드럼 회전 타입의 2차 탈실부 요인시험 장치를 제작하여 드럼의 회전속도, 드럼과 급치 사이 간격에 대해 요인시험을 수행함으로써 자주식 고추수확기 2차 탈실부의 적정 작업조건을 파악함에 목적을 두었다. 탈실부 요인시험 장치는 급치가 부착된 3개의 드럼 형태의 탈실부와 이송벨트로 구성된다. 공시재료인 고추는 광주광역시 남구 승촌동 소재의 개인농가에서 Plastic 온실로 재배된 '천상' 품종을 사용하였다. 본 요인시험은 드럼의 회전속도(40, 70, 100, 130 rpm)와 드럼과 급치 사이 간격(2, 5, 10 mm)으로 요인을 설정하여 시험을 수행하였다. 시험은 각 요인 당 3반복으로 실시하였으며, 투입되는 시료는 줄기달린 고추를 3가지의 형태로 구분하여 제작하였다. 각 요인에 따라 고추의 탈실률, 손상률에 대해 통계프로그램인 SAS를 이용하여 분석하였다. 드럼의 회전속도에 따른 요인시험결과, 손상 대비 탈실률로 비교했을 때 회전속도 40 rpm에서 탈실률 47.69%, 손상률 8.33%로 성능이 가장 낮았으며, 회전속도 70 rpm에서 탈실률 63.89%, 손상률 12.96%로 성능이 가장 높았다. 드럼과 급치 사이의 간격에 따른 요인시험결과, 간격이 클수록 탈실률 및 손상률이 줄어드는 경향을 보였으며, 5 mm일 때 성능이 가장 높았다. 반복이 있는 이원배치법을 이용하여 분석한 결과, 고추 탈실률과 손상률은 드럼의 회전속도와 드럼과 급치 사이 간격 모두에서 유의차가 발생한다고 나타났다. 요인시험 결과를 종합적으로 고려해 보았을 때, 드럼 회전속도 70 rpm, 드럼과 급치 사이 간격 5 mm에서 가장 높은 성능을 보였다. 고추 탈실률이 낮고, 손상률이 높아 탈실장치로서의 기능에 어려움이 있을 것으로 보이므로 추후 급치 타입의 변경 등 탈실장치의 보완 및 개선이 필요할 것으로 판단된다.

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Investigation of Microbial Contamination in Liriope platyphylla at Post Harvest Environments (맥문동(Liriope platyphylla) 수확 후 처리 환경의 위생지표세균 및 병원성 미생물 오염도 조사)

  • Kim, Yeon Rok;Ha, Ji-Hyoung;Kim, Se-Ri;Park, Young Chun;Kim, Kyeong Cheol;Kim, Won-Il;Ryu, Song Hee;Kim, Hwang-Yong
    • Journal of Food Hygiene and Safety
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    • v.31 no.2
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    • pp.99-106
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    • 2016
  • This study was aimed to assess microbiological contamination level of Liriope platyphylla farms (A, B, and C) located in Cheongyang, Chungnam province. Specimens sampled from those farms and L. platyphylla tuberous roots were assessed for sanitary indication bacteria such as total aerobic bacteria, coliforms, and Escherichia coli and pathogenic bacteria such as Escherichia coli O157:H7, Listeria monocytogenes, Salmonella spp., Staphylococcus aureus and Bacillus cereus, quantitatively and qualitatively. As a result, those farms are not contaminated by E. coli O157:H7, L. monocytogenes, Salmonella spp., at all. And S. aureus was only found qualitatively from workers' gloves at a farm. As a whole, those farms (soil, harvest container, harvester, cleanser, washing water and tray) were maintained in a low level of microbiological contamination. However a cleanser was contaminated by coliforms ($4.35log\;CFU/100cm^2$), and it is required to improve farm hygiene. Microbiological contamination level of L. platyphylla tuberous root was decreased in the postharvest process including washing and drying.

Development of Semi-automatic Cabbage Piling System for Tractor Implemented Chinese Cabbage Hervester (트랙터 부착형 배추 수확기용 반자동식 배추 적재시스템 개발)

  • Song, K. S.;Choi, D. Y.;Hwang, H.
    • Journal of Biosystems Engineering
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    • v.27 no.3
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    • pp.211-218
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    • 2002
  • 배추 생산에 있어서 수확, 운반, 적재 작업은 가장 노동이 집약적으로 요구되는 작업들이다. 최근, 여러 종류의 양배추 수화기가 일본과 유럽에서 개발되었다. 하지만 국내에서 재래되는 배추는 크기와 형태에 있어 양배추와는 달라 기 개발 기종의 도입이 어렵다. 또한 수확작업의 생력화 효과는 운반, 정선, 적재 작업과 밀접하게 연계되어 있어 출하시의 작업체계를 고려하여 수화에 따른 수집.반출 시스템을 개발하여야 한다. 수확시의 배추는 중량이 25~45 N 정도로 다 작물에 비하여 무겁고 부피가 크기 때문에 수확작업의 기계화를 위해서는 수확장치와 더불어 연속적으로 수확되는 배추를 적절하게 수집하여 적재하고 반출하는 시스템의 개발이 중요하다. 본 연구에서는 수확작업의 생력화 효과를 높이고 생력화 시스템 비용의 절감을 목적으로 작업자 1인에 의해 작업할 수 있는 반자동 형태의 트랙터 부착형 배추 수집, 적재, 반출시스템 시작기를 개발하였다. 시작기는 배추 이송장치, 적재장치, 팔렛 및 반출장치의 3개 부분과 PLC를 이용한 주 제어기로 구성하였다. 배추 수집용기로는 대략 70개의 배추를 담을 수 있는 크기가 1,050 mm$\times$1.050mm$\times$1,000mm 인 접이식 메쉬 팔렛을 사용하였으며 하단부에 롤러 안내판을 부착하여 적재한 팔렛의 배출이 용이하도록 하였다. 팔렛을 제외한 전체 시작기의 중량은 235 N 이였으며 크기는 3,940mm$\times$520mm$\times$1,630mm 이었다. 본 연구는 수확장치의 기능 및 생력화 효과를 극대화하고 배추의 손상정도를 최소화하는 시스템을 구성하고자 하였다. 이송장치는 트랙터 부착시 횡공간 점유율을 최소화하도록 하였으며 적재장치는 적재시 배추의 손상을 줄이고 배추가 놓이는 자세를 능동적으로 조절할 수 있도록 주름관을 부착하였다. 시작기의 실내시험 결과 이송장치는 0.18 m/s~0.36 m/s의 범위에서 적재장치는 0.4 m/s~2.4 m/s 범위에서 안정적으로 구동하였으며 두 장치를 동시에 구동하여 시험한 결과 이송장치는 0.26 m/s~0.36 m/s, 그리고 적재장치는 0.9 m/s~2.4 m/s 에서 적정하게 안정적으로 구동하였다. 적재장치의 성능에 있어서 1~3단 적재시에는 주름관을 이용하여 적재하고 4~5단 적재시에는 자유낙하에 의한 적재를 수행할 경우 인력에 의한 적재와 거의 동등한 적재량을 보였으며 손상정도는 거의 무시할 정도였다. 트랙터가 0.3 m/s로 주행하는 경우 노지로부터 배추를 뽑아 이송하는 뽑기벨트의 적정속도가 0.46 m/s인 점을 고려할 때 배추 이송 컨베이어는 0.34 m/s 이상의 속도를 유지할 필요가 있었으며 적재 컨베이어는 2 m/s~2.4 m/s의 속도에서 안정적으로 작동하였다. 배추의 주간 거리가 대략 30~40 cm 인 점을 감안하면 적재장치는 초당 1개의 적재성능을 보였다. 실내에서 수행한 시스템의 성능은 배추에 큰 손상없이 전반적으로 성공적으로 구동하였으나 향후 노면이 고르지 못한 포장에서의 성능 시험이 필요하다.

Satisfaction with the Quality of Agricultural Machinery and the Propensity for Replacement Purchases

  • Shin, Seung-Yeoub;Kang, Chang Ho;Yu, Seok Cheol;Kim, Byounggap;Kim, Yu-Yong;Kim, Jin Oh
    • Journal of Biosystems Engineering
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    • v.39 no.4
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    • pp.261-266
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    • 2014
  • Purpose: This study was conducted to serve as a basis for strengthening policy support and R&D to improve the domestic and international competitiveness of domestic agricultural machinery. Levels of satisfaction among farmers and service engineers were analyzed regarding the current quality of agricultural machinery and the primary consumers' propensity for replacement purchases. Methods: A survey was carried out targeting farmers in over 150 townships and 300 villages in South Korea who collectively used 711 tractors, 286 rice transplanters, and 221 combine harvesters. Furthermore, agricultural machinery service engineers from 20 different after-services were surveyed regarding the quality of main components in domestic agricultural machinery versus those in imported agricultural machinery. Results: The farmers' overall quality satisfaction ratings for tractors, rice transplanters, and combine harvesters ranged from 57.1% to 62.6% in consideration of operating performance, failure rate, and durability. Compared with imports, satisfaction ratings for domestic agricultural machinery were 19.1%p to 38.1%p lower for quality. Regarding engines, transmissions, hydraulics, planters, reapers, threshers, and electrical components, only 5.3% to 25.0% of service engineers indicated that domestic agricultural machinery was higher in quality compared with imports. By contrast, 33.3% to 78.9% of those surveyed indicated that domestic components were lower in quality compared with imports. Intent to purchase replacement agricultural machinery at the end of their respective products' lifecycles was indicated that they planned to purchase imported tractors, rice transplanters, and combine harvesters comprised 25.2%, 46.9%, and 43.9%, respectively. This clearly shows that a very high percentage of farmers were satisfied, particularly for transplanters and combine harvesters. Conclusions: The level of desire for purchasing imported agricultural machinery was very high among those who expressed intent to purchase replacement machinery. Therefore, strong policy support and R&D for domestic agricultural machinery is critical for improving competitiveness on the domestic and foreign markets.

Mechanization for Labor-Saving in Seeding and Harvesting of Bupleurum falcatum L. (시호(柴胡) 파종(播種) 및 수확(收穫)의 성력기계화(省力機械化))

  • Kim, Young-Guk;Lee, Seoung-Tack;Chang, Young-Hee;Im, Dae-Joon;Yu, Hong-Seob;Kim, Choong-Guk
    • Korean Journal of Medicinal Crop Science
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    • v.2 no.2
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    • pp.105-109
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    • 1994
  • This experiment was conducted to know the labor saving effect and reducing production cost by agricultural mechanization in the cultivation of Bupleurum falcatum. Labor reducing effects of the drilling seeder by hand and the machine attached to two wheel tiller were 97%, but emergency rate was highest in the former. Dry root yield per plant was increased by low amount of seed sowing but that yield per unit area was increased at much seeding amount in the seeder attached to the tiller. The drilling seeder by hand was showed highest standing ratio of seedling and produced yield to 84.1kg of root yield per 10a. Labor saving effect was the best at the multipurposes mechanized harvester and labor saving and famer's income ratio were increased to 69% and 50% respectively. Labor time and cost were reduced to 74% and 69% respectively by mechanization of sowing and harvest cultivation practice on Bupleurum falcatum.

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Cases of Green Tobacco Sickness: Occupational Nicotine Poisoning in Tobacco Harvesters in Korea (담배 재배 농부에서 발생한 담배잎농부병(green tobacco sickness) 증례)

  • Lim, Hyun-Sul;Lee, Kwan
    • Journal of agricultural medicine and community health
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    • v.26 no.2
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    • pp.7-14
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    • 2001
  • Cases of green tobacco sickness were described. During the cutting of tobacco plants throughout harvest, four cases of green tobacco sickness occurred in August 2001, Korea. The range of age was 42-55 years. The most frequent symptoms included dizziness, weakness, nausea, vomiting, abdominal cramps, headache, and difficulty breathing. All affected individuals worked in fields of wet tobacco, where their clothes became wet from moisture on the plants or sweating. They were all healthy, except one with hypertension. They are all non-smokers. They recovered after fluid and antiemetic administrations within two days. Most of doctors misdiagnosed their symptoms as a pesticide poisoning or heat injury. Green tobacco sickness is a condition that has long been known as an occupational health risk among tobacco harvesters. Nicotine poisoning by dermal absorption is reported to be the cause of green tobacco sickness. In Korea, there are many tobacco harvesters, and most of them may be sticken with green tobacco sickness. But, no case of green tobacco sickness has been reported. We report cases of green tobacco sickness occurred to the tobacco harvesters with a review of articles.

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Measurement of Mechanical and Physical Properties of Pepper for Particle Behavior Analysis

  • Nam, Ju-Seok;Byun, Jun-Hee;Kim, Tae-Hyeong;Kim, Myoung-Ho;Kim, Dae-Cheol
    • Journal of Biosystems Engineering
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    • v.43 no.3
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    • pp.173-184
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    • 2018
  • Purpose: This study was conducted to investigate the mechanical and physical properties of a Korean red pepper variety for particle behavior analysis. Methods: Poisson's ratio, modulus of elasticity, shear modulus, density, coefficient of restitution, and coefficient of friction were derived for "AR Legend," which is a domestic pepper variety. The modulus of elasticity and Poisson's ratio were measured through a compression test using a texture analyzer. The shear modulus was calculated from the modulus of elasticity and Poisson's ratio. The density was measured using a water pycnometer method. The coefficient of restitution was measured using a collision test, and the static and dynamic friction coefficients were measured using a inclined plane test. Each test was repeated 3-5 times except for density measurement, and the results were analyzed using mean values. Results: Poisson's ratios for the pepper fruit and pepper stem were 0.295 and 0.291, respectively. Elastic moduli of the pepper fruit and pepper stem were $1.152{\times}10^7Pa$ and $3.295{\times}10^7Pa$, respectively, and the shear moduli of the pepper fruit and pepper stem were $4.624{\times}10^6Pa$ and $1.276{\times}10^7Pa$, respectively. The density of the pepper fruit and the pepper stem were $601.8kg/m^3$ and $980.4kg/m^3$, respectively. The restitution coefficients between pepper fruits, pepper stems, a pepper fruit and a pepper stem, a pepper fruit and plastic, and a pepper stem and plastic were 0.383, 0.218, 0.277, 0.399, and 0.148, respectively. The coefficients of static friction between pepper fruits, pepper stems, a pepper fruit and a pepper stem, a pepper fruit and plastic, and a pepper stem and plastic were 0.455, 0.332, 0.306, 0.364, and 0.404, respectively. The coefficients of dynamic friction between a pepper fruit and plastic and a pepper stem and plastic were 0.043 and 0.034, respectively.