• 한국분말재료학회지
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• 제24권5호
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• pp.370-376
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• 2017

In this study we manufacture a Ni-Cr-B-Si +WC/12Co composite coating layer on a Cu base material using a laser cladding (LC) process, and investigate the microstructural and mechanical properties of the LC coating and Ni electroplating layers (reference material). The initial powder used for the LC coating layer is a powder feedstock with an average particle size of $125{\mu}m$. To identify the microstructural and mechanical properties, OM, SEM, XRD, room and high temperature hardness, and wear tests are implemented. Microstructural observation of the initial powder and LC coating layer confirm the layer is composed mainly of ${\gamma}-Ni$ phases and WC and $Cr_{23}C_6$ carbides. The measured hardness of the LC coating and Ni electroplating layers are 653 and 154 Hv, respectively. The hardness measurement from room up to high temperatures of $700^{\circ}C$ result in a hardness decrease as the temperature increases, but the hardness of the LC coating layer is higher for all temperature conditions. Room temperature wear results show that the wear loss of the LC coating layer is 1/12 of the wear level of the Ni electroplating layer. The measured bond strength is also greater in the LC coating than the Ni electroplating.

• 대한기계학회논문집A
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• 제36권9호
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• pp.1081-1086
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• 2012

본 논문에서는 품질 검사 방법론이 적용된 계장화 압입시험을 수행하여 점용접부의 경도를 평가하였다. 먼저 정상 및 불량 용접조건하에서 제작된 점용접 샘플에 대해 로크웰 경도 및 계장화 압입시험을 실시하였다. 계장화 압입시험을 통해 구한 압입하중-변위선도를 이용하여 계산된 경도를, 동일한 조건의 동일위치에 대한 압입경도시험을 통하여 측정된 로크웰 경도와 확률론적 방법론을 이용하여 비교평가 하였다. 또한 계장화 압입시험을 통하여 추정한 경도 및 이에 대한 확률론적 해석을 수행하여 점용접부의 신뢰성 기반 품질 관리 기준 설정 가능성을 평가하였다.

• 한국지반공학회논문집
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• 제39권12호
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• pp.23-35
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• 2023

농림축산식품부는 강풍에 의한 비닐하우스의 인발파괴에 대응하기 위해 30년 빈도의 풍속에 대비할 수 있는 내재해형 비닐하우스 설계 기준을 고시하였다. 하지만 여전히 많은 비닐하우스가 기존 규격시설인 농가 보급·지도형으로 유지 및 신설되고 있다. 농가 보급·지도형 비닐하우스에는 인발파괴에 저항하기 위한 보강 수단으로 소형말뚝 종류 중 하나인 철항이 사용된다. 철항의 인발저항력은 토양의 환경과 철항의 관입 형태에 따라 변화한다. 이번 연구에서는 양토와 사양토에 설치되는 철항의 인발저항력을 토양경도계를 사용하여 유추할 수 있는 상관관계를 제시하였다. 토양의 환경인 함수비와 다짐도에 따른 철항의 인발저항력을 유추하기 위해 흙의 다짐시험과 모형토조시험, 현장시험을 수행하였다. 흙의 다짐도를 간단하게 확인할 수 있는 토양경도계를 사용하여 다짐도를 측정하였으며, 이를 이용하여 흙의 다짐시험과 모형토조의 다짐도에 대한 상관관계를 분석하였다. 또한, 모형토조에서의 철항의 인발저항력으로 현장에서의 인발저항력을 추정하는 상관관계를 제시하였다. 이번 논문의 결과는 환경 변화에 따른 철항의 관입 형태별 인발저항력의 예측에 활용될 것으로 기대된다.

• 한국정밀공학회지
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• 제29권1호
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• pp.96-102
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• 2012

The current establishment of car engineering plastic piping polyethylene (PE) tube used as bonding state or part of the health or safety of fusion is very important. A part of these fusion methods to determine the soundness of the short-term trials and long-term tests can be largely classified. Typical tests included short-term strength, tensile strength, impact strength, compressive strength, resiliency and compression. Polyethylene (PE) pipes installed in the domestic terms of overall penetration rate of 45% has been used. However, polyethylene (PE) pipes have reliability problems, and these occurs mostly in part by defective welding. Therefore, the test is necessary for safety. Non-destructive methods (ultrasonic testing) are difficult to be used. Therefore, Polyethylene (PE) pipe are used. Fusion of thses materilas is necessary in these field however, its technical, and basic research has not been studied well. In this research, short-term strength of welding parts, its tensile strength, hardness, fatigue, and microstructure have been analyzed to find the optimum process conditions to improve mechanical properties.

• 한국가스학회:학술대회논문집
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• 한국가스학회 1997년도 추계학술발표회 논문집
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• pp.78-85
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• 1997

Indentation and small punch tests are very powerful methods to monitor the materials reliability since they are very simple, easy and almost non-destructive. First, recently-developed continuous indentation test can provide the more material properties such as hardness, elastic modulus, yield strength, work-hardening exponent, etc., than the conventional hardness test. In our study, the true stress-strain curve was derived from the indentation load-depth curve for spherical indentation. In detail, the strain was able to be obtained from plastic depth/contact radius ratio, and the flow stress was from mean contact pressure through the analysis of elastic-plastic indentation stress field. Secondly, the small punch test was studied to evaluate the fracture toughness and defomation properties such as elastic modulus and yield strength. Like the indentation test, this test can be applied without severe damage of the target structure.

• Elastomers and Composites
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• 제37권3호
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• pp.183-191
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• 2002

우수한 신장성과 탄성복원 능력으로 여러 산업분야에 방진, 제진, 충격흡수 및 완충재료로 널리 사용되고 있는 고무재료에 대하여 주파수, 변형률 진폭 및 온도변화가 동특성에 미치는 영향을 실험을 통하여 검토하였다. 동특성 시험은 5종류의 경도에 대하여 인장.압축시험과 전단시험용의 천연고무 시험 편으로 비 공진법으로 수행하였다. 시험결과, 경도가 높을수록 동적 특성 값들이 크게 나타났으며 저장탄성계수와 손실계수는 주파수가 증가할수록 서서히 증가하였으며 변형률 진폭이 커질수록 감소하였다. 또한, 온도 특성을 $-50^{\circ}C$ 영역에서 저장탄성계수가 급격히 상승하며 손실계수가 최대로 나타나는 전이역임을 알 수 있었다.

• 대한기계학회논문집A
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• 제24권8호
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• pp.1910-1916
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• 2000

The five classes of the thermally aged CF8M specimen are prepared using an artificially accelerated aging method. Namely, after the specimens are held for 100, 300, 900, 1800, and 3600hrs at 430$^{\circ}C$ respectively, the specimens are water-cooled to room temperature. The impact energy variations are measures for both the aged and virgin specimens through the Charpy impact tests in addition to the microstructure observation, tensile, hardness and fatigue crack growth tests. From the present investigation the following results are obtained : 1) The difference among the thermally degraded specimens can be distinguished through their microstructures, 2) Hardness and tensile strength are increased to 300hrs, degradation specimen, while elongation and reduction area are decreased to 3600hrs degradation specimen, and impact energy is decreased to 1800hrs degradation specimen, 3) The FCG rates for thermally degraded specimens are larger than that of the virgin specimen.

• 한국생산제조학회지
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• 제20권5호
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• pp.564-569
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• 2011

The current establishment of city gas piping polyethylene (PE) tube used as bonding state or part of the health or safety of fusion is very important. A part of these fusion methods to determine the soundness of the short-term trials and long-term tests can be largely classified. Typical tests include short-term strength, tensile strength, impact strength, compressive strength, resiliency and compression. Polyethylene (PE) pipes installed in the domestic terms of overall penetration rate of 45% has been used. However, polyethylene (PE) pipes have reliability problems, and these occurs mostly in part by defective welding. Therefore, the test is necessary for safety. Non-destructive methods (ultrasonic testing) are difficult to be used. Therefore, Polypropylene copolymer (PP-C), polypropylene homopolymer (PP-H), and polyethylene (PE) pipe are used. Fusion of these materials is necessary in these field however, its technical, and basic research has not been studied well. In this research, short-term strength of welding parts, its tensile strength, hardness, fatigue, and microstructure have been analyzed to find the optimum process conditions to improve mechanical properties.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 금형가공 심포지엄
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• pp.11-18
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• 2002

The STD11 and KP4 are important steels and applied to the manufacturing of the die and mold. The purpose of this study is to investigate the machinability of tool steels of STD11(HRC60) and KP4(HRC32) when machining them by using ball end milling tools coated with TiAlN. Cutting forces by using a Kistler piezo-cell type tool dynamometer, surface roughness and tool wear by using tool microscope are used in the tests. The results from the cutting tests of KP4 specimens show that 85m/min. of cutting speed and 0.32mm/rev. of feed per revolution are optimum conditions for the higher productivity and 0.26mm/rev. with the same cutting speed are optimum conditions for better surface finishing. The results from machining STD11 workpiece at 30m/min. of cutting speed and 0.17m/rev. of feed per revolution show recommended for the higher productivity. The KP4 shows relatively smaller cutting forces than STD11 and STD11 shows the better surface finish than KP4.

• 한국생산제조학회지
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• 제21권6호
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• pp.932-937
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• 2012

In the presented study, SM45C carbon steel parts were joined by friction welding. The welding process was carried out under optimized conditions using statistical approach. The study of SM45C is conducted with various combinations of process parameters. Parameter optimization, microstructure and mechanical property correlation are the major contribution of the study. The welded joints were produced by varying spindle revolution speed, friction pressure, upset pressure and burn-off length. Tension tests were applied to welded parts to obtain the strength of the joints. Fracturs properties were additionally obtained experimentally under fluctuated tensile loads. Microstructures using microphotographs were examined in the weld interface and weld region and heat affected zone and base metal and flash zone of welded parts. Finally, Hardness variations in welding zone and base metal were also obtained. Through these tests, the optimum conditions of parameters for ${\phi}20$ SM45C in friction welding were obtained when the friction spindle revolution was 1,950 rpm, the friction pressures was 30 MPs, upset pressures was 50 MPs.