• Title/Summary/Keyword: Hardening Depth

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Surface Heat treatment of Die material by means of CW Nd:YAG Laser (CW Nd:YAG레이저를 이용한 금형 재료의 표면열처리)

  • Yoo Young-Tae;Shin Ho-Jun;Jang Woo-Yang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.67-74
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    • 2004
  • Laser heat treatment is an effective technique used to improve the tribological properties and also to increase the service life of automobile components such as camshafts, crankshatfs, lorry brake drums and gears. High power $CO_2$ lasers and Nd:YAG lasers are employed for localized hardening of materials and hence are of potential application in the automobile industries. The heat is conducted rapidly into the bulk of the specimen causing self-quenching action to occur and the formation of matrensitic structure. In this investigation, the microstructrual features occurring in Nd:YAG laser hardening SM45C and $STD_11$ steel are discussed with the use of optical microscopic and scanning electron microscopic analysis. Moreover, This paper describes the optimisation of the processing parameters for maximum hardened depth of SM45C and $STD_11$ steel specimens of 10mm thickness by using CW:YAG laser.

Metallic pattern Heat treatment by means of CW Nd:YAG Laser (CW Nd:YAG 레이저를 이용한 금형열처리)

  • Shin, Ho-Jun;Yoo, Young-Tae;Oh, Yong-Seak;Ro, Kyoung-Bo
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1898-1904
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    • 2003
  • Laser heat treatment is an effective technique used to improve the tribological properties and also to increase the service life of automobile components such as camshafts, crankshatfs, lorry brake drums and gears. High power $CO_{2}$ lasers and Nd:YAG lasers are employed for localized hardening of materials and hence are of potential application in the automobile industries. The heat is conducted rapidly into the bulk of the specimen causing self-quenching to occur and the formation of matrensitic structure. In this investigation, the microstructrual features occurring in Nd:YAG laser hardening SM45C and $STD_{11}$ steel are discussed with the use of optical microscopic and scanning electron microscopic analysis. Moreover, This paper describes the optimisation of the processing parameters for maximum hardened depth of SM45C and $STD_{11}$ steel specimens of 10mm thickness by using CW Nd:YAG laser.

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Plastic η Eactors for J-Integral Testing of Double-Edge Cracked Tension(DE(T)) Plates (양측균열인장(DE(T)) 평판의 J-적분 시험을 위한 소성 η계수)

  • Son, Beom-Goo;Shim, Do-Jun;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.3
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    • pp.259-266
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    • 2004
  • Detailed two-dimensional and three-dimensional finite element (FE) analyses of double-edge cracked tension (DE(T)) specimens are carried out to investigate the effect of the relative crack length and the thickness on experimental J testing schemes. Finite element analyses involve systematic variations of relevant parameters, such as the relative crack depth and plate width-to-thickness ratio. Furthermore, the strain hardening index of material is systematically varied, including perfectly plastic (non-hardening) cases. Based on FE results, a robust experimental J estimation scheme is proposed.

Development of High Performance Low Pressure Carburizing System (Batch type 가스침탄 열처리로 국산화개발)

  • Kim, Won-Bae;Dong, Sang-Keun;Jang, Byoung-Lok;Han, Hyoung-Ki;Kim, Han-Suck;Cho, Han-Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.5
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    • pp.262-269
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    • 2006
  • The development of eco-friendly low pressure carburizing system with high pressure gas quenching(LPC-GQ, 500kg/charge) led to new stage in the fundamental case-hardening treatments. This is due to its ability to provide tighter tolerances on the carburizing process with notable reductions in distortion of the carburized and hardened workpiece. This system is characteristics by high uniformity and reproducibility of heat treatment results, absence of an intergranular oxidation layer, carburizing of complex shapes, reduced cycle time, low operating costs, simplified production, eliminate post washing, and reduced grinding costs.

Determination of the Temperature Coefficient of the Constitutive Equation using the Response-Surface Method to Predict the Cutting Force (반응표면법을 이용한 구성방정식의 온도계수 결정과 절삭력 예측)

  • Ku, Byeung-Mun;Kim, Tae-Ho;Park, Jung-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.9-18
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    • 2021
  • The cutting force in a cutting simulation is determined by the cutting conditions, such as cutting speed, feed rate, and depth of cut. The cutting force changes, depending on the material and cutting conditions, and is affected by the heat generated during cutting. The physical properties for predicting the cutting force use constitutive equations as functions of the hardening term, rate-hardening term, and thermal-softening term. To accurately predict the thermal properties, it is necessary to accurately predict the thermal-softening coefficient. In this study, the thermal-softening coefficient was determined, and the cutting force was predicted, using the response-surface method with the cutting conditions and the thermal-softening coefficient as factors.

The Study on the Cutting Behavior of Super Duralumin(A2024-T3) (초듀랄류민(A2024-T3)의 절삭거동에 관한 연구)

  • Jun, Tae-Ok;Park, Heung-Sik;Ye, Guoo-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.147-153
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    • 1992
  • This study was undertaken to investigate the cutting behaviour of super duralumin (A2024-T3) with sintered carbide tool(P20). The cutting test was carried out under different conditions such as cutting speed, cutting depth and rake angle, etc. The specific cutting force Kc and Kt of vertical and radial forces decreases as cutting speed increases, especially the decrease rate of Kt becomes larger than of Kc as cutting speed increases. Kc and Kt in small cutting depth are much affected by work-hardening of surface layer. The chip width and shear angle become layer as cutting depth increases, especially chip width at feed of 0.1mm almost approaches cutting width. Relation between the friction coefficient of chip side and tool rake angle side can make the modelization studying the built-up edge size. The shear angle model equation of super duralumin generally agree with theory of Ernst-Merchant.

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Enhanced Spherical Indentation Techniques for Property Evaluation (향상된 구형 압입 물성평가법)

  • Lee, Hyung-Yil;Lee, Jin-Haeng
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.461-471
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    • 2007
  • In this work, indentation theory of Lee $et al.^{(1)}$ for 6% indentation of indenter diameter is extended to an indentation theory for 20% indentation. For shallow indentation, the effect of friction on load-depth curve is negligible, but different materials can show nearly identical load-depth curves. On the basis of this observation, a new numerical approach to deep indentation techniques is proposed by examining the finite element solutions. With this new approach, from the load-depth curve, we obtain stress-strain curve and the values of Young's modulus, yield strength and strain-hardening exponent with an average error of less than 3%.

Mechanical properties of material in Q345GJ-C thick steel plates

  • Yang, Na;Su, Chao;Wang, Xiao-Feng;Bai, Fan
    • Steel and Composite Structures
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    • v.21 no.3
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    • pp.517-536
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    • 2016
  • Thick steel plate is commonly found with mega steel structures but its properties have not been fully explored. Grade Q345GJ-C steel plate with thickness ranging from 60 mm to 120 mm are studied in this paper. Both the static and cyclic performance of material in different directions (horizontal and through-thickness directions) and locations (outer surface, 1/4 thickness and mid-depth) are experimentally obtained. The accumulative damage during cyclic loading is also calculated by using bilinear mixed hardening (BMH) constitutive relationship together with the Lemaitre's damage model. Results show that the static properties are better at the outer surface of thick steel plates than those at mid-depth. Properties in through-thickness direction are similar to those at mid-depth in the horizontal direction. The cyclic performance at different locations of a given plate is similar within the range of strain amplitude studied. However, when damage parameters identified from monotonic tensile tests are included in the numerical simulation of cyclic loading tests, damage is found accumulating faster at mid-depth than close to outer surface.

Seismic behavior of fiber reinforced cementitious composites coupling beams with conventional reinforcement

  • Liang, Xingwen;Xing, Pengtao
    • Earthquakes and Structures
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    • v.14 no.3
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    • pp.261-271
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    • 2018
  • Fiber reinforced cementitious composites (FRCC) materials that exhibit strain-hardening and multiple cracking properties under tension were recently developed as innovative building materials for construction. This study aims at exploring the use of FRCC on the seismic performance of coupling beams with conventional reinforcement. Experimental tests were conducted on seven FRCC precast coupling beams with small span-to-depth ratios and one ordinary concrete coupling beam for comparison. The crack and failure modes of the specimens under the low cycle reversed loading were observed, and the hysteretic characteristics, deformation capacity, energy dissipation capacity and stiffness degradation were also investigated. The results show that the FRCC coupling beams have good ductility and energy dissipation capacities compared with the ordinary concrete coupling beam. As the confinement stirrups and span-to-depth ratio increase, the deformation capacity and energy dissipation capacity of coupling beams can be improved significantly. Finally, based on the experimental analysis and shear mechanism, a formula for the shear capacity of the coupling beams with small span-to-depth ratios was also presented, and the calculated results agreed well with the experimental results.

Development of high-strength ion nitrided gear (고강도 이온질화 기어의 개발)

  • Kim, Young-Hoon;Sun, Cheol-Gon;Kim, Han-Goon
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.3
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    • pp.184-189
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    • 1994
  • The heat treatment charaterristic of SCM 440 and B 16 steels has been investigated in various condition(A, B and C) to the effect of heat treatment on mechanical properties, and the following results were obtained. 1. We are obtained a good nitriding characteristic in bainitic structure than other heat treatment cycle in our experiment. 2. Fatigue characteristic has shown in order of B)C)A condition as heat treatment cycle. 3. The effective hardening depth and fatigue characteristic has been excellented in B 16 than SCM 440 after the nitriding and Q. T for Band C condition. 4. Nitriding depth has been increased in addition of Cr, V and the nitriding efficiency is increased as easiness of banite formation to wide range of cooling rate by addition of Mo. 5. The depth of compound layer in parallel surface, notched slop plane and notched bottom has been varied to the nitriding depth of 5, 4 and 3 ${\mu}$ in relatively uniform pattern after 10h nitriding treatment for SCM 440 into A condition.

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