• Title/Summary/Keyword: HILS(hardware-in-the-loop simulation)

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Evaluating System for Fuel Injector with the Condition of a Driving Vehicle Mode Using an ECU HILS (ECU HILS를 이용한 실차 주행 조건에서의 인젝터 평가시스템)

  • Lee, Choong-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.812-828
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    • 2010
  • A fuel injection system using an ECU HILS as an alternate to a vehicle test for the fuel injectors was developed. The throttle position, vehicle speed, engine speed, crank position, cam position, intake air flow, and several other sensor signals that are supplied to the ECU were measured and recorded as a data file for a vehicle driven in the FTP-75 mode in a chassis dynamometer. Electric signals that are equivalent to the sensor signals from the vehicle are reconstructed from the recorded data file using data acquisition boards, microprocessors, and computers. All sensor signals are supplied to the ECU with synchronized timing using a computer program. The findings show that the cost and time of vehicle experiments can be reduced using the ECU HILS system. Moreover, the repeatability of the generation of sensor signals can enhance the accuracy of a range of experiment related to vehicle testing. An ECU scanner that scans the sensor signals that are input to the ECU through a serial port was used to assess the accuracy of the reconstructed signals. The scanning results show good agreement with the reconstructed input signals. Injectors were connected to the ECU HILS system and were driven by the system to measure the quantity of injected fuel.

Development of Dynamic Modeling and Control Algorithm for Lateral Vibration HILS of Railway Vehicle (철도 차량 횡진동 HILS를 위한 동적 모델링 및 제어 알고리즘 개발)

  • Lee, Jae-Ha;Kwak, Moon-K.;Yang, Dong-Ho;You, Won-Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.7
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    • pp.634-641
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    • 2012
  • This paper is concerned with the dynamic modeling for the hardware-in-the-loop simulation of lateral vibrations of a railway vehicle. The resulting dynamic model is a nine degree-of-freedom model which can describe the lateral, roll and yaw motions of the car body and two bogies. It is assumed that the external disturbances come from wheel motions. In order to test the efficacy of the model, the linear quadratic regulator and the sky-hook control algorithm were designed and applied to the model. The simulation results show that both control algorithms are effective in suppressing the vibrations of railway vehicles.

Prediction of Iron Loss Resistance by Using HILS System (HILS 시스템을 통한 IPMSM의 철손저항 추정)

  • Jeong, Kiyun;Kang, Raecheong;Lee, Hyeongcheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.1
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    • pp.25-33
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    • 2015
  • This paper presents the d-q axis equivalent circuit model of an interior permanent magnet (IPM) which includes the iron loss resistance. The model is implemented to be able to run in real-time on the FPGA-based HIL simulator. Power electronic devices are removed from the motor control unit (MCU) and a separated controller is interfaced with the real-time simulated motor drive through a set of proper inputs and outputs. The inputs signals of the HIL simulation are the gate driver signals generated from the controller, and the outputs are the winding currents and resolver signals. This paper especially presents iron loss prediction which is introduced by means of comparing the torque calculated from d-q axis currents and the desired torque; and minimizing the torque difference. This prediction method has stable prediction algorithm to reduce torque difference at specific speed and load. Simulation results demonstrate the feasibility and effectiveness of the proposed methods.

Design and Performance Evaluation of Controller for Unstable Motion of Underwater Vehicle after Water Entry (수중운동체 입수 초기의 불안정 거동에 대한 제어기 설계 및 성능평가)

  • Park, Yeong-Il;Ryu, Dong-Ki;Kim, Sam-Soo;Lee, Man-Hyung
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.166-175
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    • 1999
  • This paper describes a design and performance evaluation of robust controller which overrides unstable motion and pulls out quickly after water entry of underwater vehicle dropped from aircraft or surface ship. We use 6-DOF equation for model of motions and assume parameter uncertainty to reflect the difference of real motion from modelled motion equation. we represent a nonlinear system with uncertainty as Takagi and Sugeno's(T-S) fuzzy models and design controller stabilizing them. The fuzzy controller utilizes the concept of so-called parallel distributed compensation (PDC). Finally, we confirm stability and performance of the controller through computer simulation and hardware in the loop simulation (HILS).

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Study on Development of Virtual Components for Active Air Suspension System Based on HILS for Commercial Vehicle (상용차용 HILS기반 능동형 공기현가 시스템의 가상 Components 개발에 관한 연구)

  • Ko, Youngjin;Park, Kyungmin;Baek, Ilhyun;Kim, Geunmo;Lee, Jaegyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.26-36
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    • 2013
  • Purpose of this study is to develop virtual components and environment for developing a controller of an Active Air Suspension System in laboratory that slough off existing development environment using real vehicle test. This paper presents an air spring modeling and analysis of air suspension system for a commercial vehicle. Preferentially, It was performed vehicle test for pneumatic system and an air spring for characteristic analysis of system. Each component of an air spring suspension system was developed through emulations and modeling of system for pressure and height sensors in the basis on test results in SILS environment. Non-linear characteristics of air spring are accounted for using the measured data. Also, pressure and volume relations for vehicle hight control is considered. After performance verification of virtual model was performed, we developed virtual environment based on HILS for an Active Air Suspension System. We studied estimation and verification technology for control algorithm that developed.

Verification of Flight Control Law Similarity and HILS Environment Reliability for Fighter Aircraft (전투기급 비행제어법칙 상사성 및 HILS 환경 신뢰성 검증)

  • Ahn, Seong-Jun;Kim, Chong-Sup;Cho, In-Je;Lee, Eun-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.7
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    • pp.701-708
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    • 2009
  • The flight control law of developed flight control computer(DFLCC) is developed based on operation flight program of advanced trainer aircraft full scale development final configuration. The flight control law design is used common use development tool in GUI(Graphic User Interface) environment. The flight control law transformed to C-Code is reflected in OFP. The OFP is verified by the standardized verification process. But, before standardized verification process, we need preliminary verification process such as similarity of flight control law and reliability of developed HILS. Similarity of flight control law is verified by comparing the aircraft response of advanced trainer aircraft and those of the developed control law. Also, reliability of developed HILS is verified by comparing the aircraft response of HILS and Non-real time simulation result. This paper verifies similarity of developed control law and reliability of HILS environment as comparing aircraft response.

The Development of HILS and Test Equipment for Millimeter-Wave (Ka-Band) Seeker's Test and Evaluation (밀리미터파 탐색기 시험 평가를 위한 HILS 및 시험 장비 개발)

  • Song, Sung-Chan;Na, Young-Jin;Yoon, Tae-Hwan
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.23 no.1
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    • pp.47-55
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    • 2012
  • This paper describes the developed HILS and test equipment in order to test the performances of MMW(Millimeter-Wave) seeker which can detect and track a high speed of short-range ballistic missile and aircraft. This system is used to 141 horn antenna array, array switching, and gain and phase control algorithm to simulate various kind of targets and trajectory of high speed and maneuver moving target. In addition, it simulates not only velocity and range for these targets but also clutter and jamming environments. System configuration and implementation and the measurement results of major subsystems such as target motion simulator, simulation signal generator, high speed data aquisition unit, and central control unit are presented. These systems could verify the detection and tracking performance of MMW seeker through dynamic real-time test based on simulation flight scenario.

Research on Correlation Method of ABS Interior Operational Noise via HILS Rig Test (HILS Rig 시험을 통한 실차 ABS 실내작동소음 예측 기법에 대한 연구)

  • Kim, Seunghwan;Yook, Jiyong;Han, Mingyu;Jeon, Namill
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.483-488
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    • 2013
  • The psychoacoustic quality of ABS is now considered more important than before as the focus of recent ABS function is expanded to basic function from typical emergency function. Thus, the automotive parts manufacturing companies are actively working to improve NVH (Noise, Vibration, and Harshness) in ABS module. In terms of time, test place, and cost, however, it is very inefficient to have all the operating noise validation test in real vehicle configuration especially for partially improved ABS module. To contribute to reducing the development period and to grasping the improvements faster, this research presents the study of a correlation to predict ABS operating noise inside vehicle via HILS rig test. The regression equation in this paper was statistically drawn from using Minitab S/W, and based on that equation, the noise spectrum of vehicle interior was analogized.

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Development of Operation Scenarios by HILS for the Energy Storage System Operated with Renewable Energy Source (HILS를 이용한 신재생 에너지원이 포함된 에너지 저장시스템의 운영 시나리오 개발)

  • Shin, Dong-Cheol;Jeon, Jee-Hwan;Park, Sung-Jin;Lee, Dong-Myung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.2
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    • pp.224-232
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    • 2018
  • According to government policy, renewable energy facility such as solar power generation is being implemented for newly constructed buildings. In recent years, the introduction of Energy Storage System (ESS) served as an emergency power for replacing an existing diesel generator has been increasing. Furthermore, in order to expand the efficacy of the ESS operation, operation in combination with renewable energy sources such as solar and wind power generation is increasing. Hence, development of the ESS operation algorithms for emergency mode as well as the peak power cut mode, which is the essential feature of ESS, are necessary. The operational scenarios of ESS need to consider load power requirement and the amount of the power generation by renewable energy sources. For the verification of the developed scenarios, tests under the actual situation are demanded, but there is a difficulty in simulating the emergency operation situation such as system failure in the actual site. Therefore, this paper proposes simulation models for the HILS(Hardware In the Loop Simulation) and operation modes developed through HILS for the ESS operated with renewable energy source under peak power reduction and emergency modes. The paper shows that the ESS operation scenarios developed through HILS work properly at the actual site, and it verifies the effectiveness of the control logic developed by the HILS.

Development of the Virtual Driving Environment for the AWS ECU Test Platform of the Bi-modal Tram (저상굴절 궤도차량의 AWS ECU 테스트 플랫폼을 위한 가상 주행환경 개발)

  • Choi, Seong-Hoon;Park, Tea-Won;Lee, Soo-Ho;Moon, Kyung-Ho
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.283-290
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    • 2007
  • A bi-modal tram has been developed to offer an advanced transportation service compared with existing vehicles. The All-Wheel-Steering system is applied to the bi-modal tram to satisfy the required steering performance because the bi-modal tram has extended length and articulated mechanism. An ECU for the steering system is essential to steer wheels on 2nd and 3rd axles by the specific AWS algorithm with the prescribed driving condition. The Hardware-In-the-Loop Simulation(HILS) system is planned for the purpose of evaluating the steering system of the bi-modal tram. There are kinematic links with the hydraulic actuator to steer wheels on each 2nd and 3rd axles and also same steering mechanism as the actual vehicle is in the HILS system. Controlling the movement of hydraulic actuator which reflects the lateral steering reaction force on each wheel is the key to realize the HILS system, but the reaction force is continuously changed according to various driving conditions. Therefore, the simulation through the multi-body dynamics model is used to obtain the required forces.

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