• Title/Summary/Keyword: Guided ultrasonic waves

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Multi-resolution bolt preload monitoring based on the acoustoelastic effect of ultrasonic guided waves

  • Fu, Ruili;Mao, Ruiwei;Yuan, Bo;Chen, Dongdong;Huo, Linsheng
    • Smart Structures and Systems
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    • v.30 no.5
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    • pp.513-520
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    • 2022
  • During the long-time service of a bolt, its preload may suffer slight perturbations or significant reductions. It is a dilemma to monitor preload changes at high resolution and full scale. Approaches for bolt preload monitoring with multi-resolution should be developed. In this paper, a simple and effective multi-resolution bolt preload monitoring approach using ultrasonic guided waves (UGW) is proposed. A linear relationship between the time-of-flight (TOF) variation of multi-reflected waves and preload is derived to theoretically reveal the multi-resolution properties of UGW. The variations of TOF before and after the slight preload perturbations are extracted by using a global evaluation method. Experimental results show that the signal-to-noise ratio (SNR) of the 1st, 2nd, and 3rd-reflected UGWs is larger than 20 dB. The resolution of the 2nd-reflected UGW is higher than that of the 1st-reflected UGW and lower than that of the 3rd-reflected UGW. The ultimate detectable resolutions of bolt preload (DRBP) of the 1st and 3th-reflected UGWs are 0.9% and 0.5%, respectively. By using the 1st and 3th-reflected guided waves, the bolt looseness with different degrees can be monitored simultaneously.

Dynamic Mode Tuning of Ultrasonic Guided Wave Using an Array Transducer (배열 탐촉자를 사용한 유도초음파의 모드선정 기법)

  • Kim, Young-H.;Song, Sung-Jin;Park, Joon-Soo;Kim, Jae-Hee;Eom, Heung-Sup
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.1
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    • pp.20-26
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    • 2005
  • Ultrasonic guided waves have been widely employed for long range inspection of structures such as plates, rods and pipes. There are numerous modes with different wave velocities, and the appropriate mode selection is one of key techniques in the application of guided waves. In the present work, phase tuning by an array transducer was applied to generate ultrasonic guided waves. For this purpose, 8-channel ultrasonic pulser/receiver and their controller which enables sequential activation of each channels with given time delay were developed. Eight transducers were fabricated in order to generate guided waves by using an array transducer. The selective tuning of wave mode can be achieved by changing the interval between elements of an array transducer.

Long Range Ultrasonic Guided Wave Techniques for Inspection of Pipes (유도초음파를 이용한 장거리 배관 탐상기법)

  • Park, Ik-Keun;Kim, Yong-Kwon;Kim, Hyun-Mook;Song, Won-Joon;Cho, Yong-Sang;Ahn, Yeon-Shik
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.43-48
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    • 2005
  • Conventional non-destructive techniques for inspection of the weld in pipelines require significant test time and high cost. Ultrasonic guided waves have been widely studied and successfully applied to various non-destructive tests with advantage of the long-range inspection. In this paper, a study on the application of ultrasonic guided waves to the long-range inspection of the pipeline is presented using a long-range guided wave inspection system, Wavemaker SE16, GUL. The characteristics and setup of the long-range guided wave inspection system and experimental results in pipes of with various diameter are introduced. The experimental results in mock-up pipes with cluster type detects show that the minimum detectable wall thickness reduction with this guided wave system is $2\~3\%$ in the pipe cross section area. And the wall thickness reduction of $5\%$ in cross section area can be detected when actual detection level is used. Therefore, the applicability of the guided wave systeme to long-range inspection of wall thickness reduction in pipes is verified.

Application of Guided Ultrasonic Wave Technology for Evaluation of Welding Part in Cooling Water Pipe (냉각수 배관 용접부 평가를 위한 유도초음파 기술의 적용)

  • Gil, D.S.;Ahn, Y.S.;Park, S.K.
    • Journal of Power System Engineering
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    • v.14 no.5
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    • pp.36-40
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    • 2010
  • The ultrasonic guided wave propagates along with the given structure's wall direction. Because of this specific character, the ultrasonic guided waves arc used in many other fields. Especially, it can be readily utilized for nondestructive inspection of various structures that are made up of gas pipes, heat exchanger tubes, and thin plates. Further, the guided wave technology can be readily utilized when inspecting pipes or thin plates which pose high risk of the accident but for which the nondestructive inspection itself is impossible because it is difficult to get to them since they are coated or buried underground. In the other hand, conventional ultrasonic testing such as thickness gauging uses bulk waves and only tests the region of structure immediately below the transducer. As a result of the application about inlet and outlet cooling water line using guided wave test, we conformed that the overall corrosions were in the lower side of the 304.8 mm inlet valve and these corrosions were engaged in not locally but through the lower side of the valve line. In the near future, we can expect that the detectable defect size is smaller than before along with the development of the sensing technology.

Experimental Studies on Ultrasonic Guided Waves for the On-Line Inspection of Structural Integrity of Nuclear Power Plants (원전 기기 건전성의 온라인 검사를 위한 유도 초음파의 실험적 연구)

  • Eom, Heung-Seop;Kim, Jae-Hee;Song, Sung-Jin;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.331-340
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    • 2004
  • Deployment of an advanced on-line monitoring of the component integrity offers a prospect of improved performance, enhanced safety, and reduced overall cost for nuclear power plants. Ultrasonic guided waves have been known as one of the promising techniques that could be utilized for on-line monitoring. The present work is aimed at developing a new method for on-line monitoring of the pipes during the operation period of nuclear power plants. For this purpose, the steam generator (S/G) tube was selected as an object of tile experiment. Dispersion corves and the incident angles corresponding to the specific modes were calculated for the S/G tube. The modes of guided waves were identified by the time-frequency diagrams obtained by the short time Fourier transform. It was experimentally confirmed that there was no mode conversion when the ultrasonic guided waves passed over the curved region of the S/G tube. An optimum mode of guided wave for the S/G tube was suggested and verified by the experiment.

Analytical and higher order finite element hybrid approach for an efficient simulation of ultrasonic guided waves I: 2D-analysis

  • Vivar-Perez, Juan M.;Duczek, Sascha;Gabbert, Ulrich
    • Smart Structures and Systems
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    • v.13 no.4
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    • pp.587-614
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    • 2014
  • In recent years the interest in online monitoring of lightweight structures with ultrasonic guided waves is steadily growing. Especially the aircraft industry is a driving force in the development of structural health monitoring (SHM) systems. In order to optimally design SHM systems powerful and efficient numerical simulation tools to predict the behaviour of ultrasonic elastic waves in thin-walled structures are required. It has been shown that in real industrial applications, such as airplane wings or fuselages, conventional linear and quadratic pure displacement finite elements commonly used to model ultrasonic elastic waves quickly reach their limits. The required mesh density, to obtain good quality solutions, results in enormous computational costs when solving the wave propagation problem in the time domain. To resolve this problem different possibilities are available. Analytical methods and higher order finite element method approaches (HO-FEM), like p-FEM, spectral elements, spectral analysis and isogeometric analysis, are among them. Although analytical approaches offer fast and accurate results, they are limited to rather simple geometries. On the other hand, the application of higher order finite element schemes is a computationally demanding task. The drawbacks of both methods can be circumvented if regions of complex geometry are modelled using a HO-FEM approach while the response of the remaining structure is computed utilizing an analytical approach. The objective of the paper is to present an efficient method to couple different HO-FEM schemes with an analytical description of an undisturbed region. Using this hybrid formulation the numerical effort can be drastically reduced. The functionality of the proposed scheme is demonstrated by studying the propagation of ultrasonic guided waves in plates, excited by a piezoelectric patch actuator. The actuator is modelled utilizing higher order coupled field finite elements, whereas the homogenous, isotropic plate is described analytically. The results of this "semi-analytical" approach highlight the opportunities to reduce the numerical effort if closed-form solutions are partially available.

Wavelet-based feature extraction for automatic defect classification in strands by ultrasonic structural monitoring

  • Rizzo, Piervincenzo;Lanza di Scalea, Francesco
    • Smart Structures and Systems
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    • v.2 no.3
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    • pp.253-274
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    • 2006
  • The structural monitoring of multi-wire strands is of importance to prestressed concrete structures and cable-stayed or suspension bridges. This paper addresses the monitoring of strands by ultrasonic guided waves with emphasis on the signal processing and automatic defect classification. The detection of notch-like defects in the strands is based on the reflections of guided waves that are excited and detected by magnetostrictive ultrasonic transducers. The Discrete Wavelet Transform was used to extract damage-sensitive features from the detected signals and to construct a multi-dimensional Damage Index vector. The Damage Index vector was then fed to an Artificial Neural Network to provide the automatic classification of (a) the size of the notch and (b) the location of the notch from the receiving sensor. Following an optimization study of the network, it was determined that five damage-sensitive features provided the best defect classification performance with an overall success rate of 90.8%. It was thus demonstrated that the wavelet-based multidimensional analysis can provide excellent classification performance for notch-type defects in strands.

The Use of Guided Waves for Rapid Screening of Chemical Plant Pipework

  • Alleyne, D.N.;Pavlakovic, B.;Lowe, M.J.S.;Cawley, P.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.589-598
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    • 2002
  • The safe operation of petrochemical plant requires screening of the pipework to ensure that there are no unacceptable levels of corrosion. Unfortunately, each plant has many thousands of metres of pipe, much of which is insulated or inaccessible. Conventional methods such as visual inspection and ultrasonic thickness gauging require access to each point of the pipe which is time consuming and very expensive to achieve. Extensional or torsional ultrasonic guided waves in the pipe wall provide an attractive solution to this problem because they can be excited at one location on the pipe and will propagate many metres along the pipe, returning echoes indicating the presence of corrosion or other pipe features. Guided Ultrasonics Ltd have now commercialised the technique and this paper describes the basis of the method, together with examples of practical test results and typical application areas.

A Study on Techniques for Focusing Circumferential Array Guided Waves for Long Range Inspection of Pipes (배관 원거리 진단을 위한 원주방향 배열 유도초음파 집속기술 개발)

  • Kang, To;Kim, Hak-Joon;Song, Sung-Jin;Cho, Young-Do;Lee, Dong-Hoon;Cho, Hyun-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.114-121
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    • 2009
  • Ultrasonic guided waves have been widely utilized for long range inspection of structures. Especially, development of array guided waves techniques and its application for long range gas pipe lines(length of from hundreds meters to few km) were getting increased. In this study, focusing algorithm for array guided waves was developed in order to improve long range inspectability and accuracy of the array guided waves techniques for long range inspection of gas pipes, and performance of the developed techniques was verified by experiments using the developed array guided wave system. As a result, S/N ratio of array guided wave signals obtained with the focusing algorithm was increased higher than that of signals without focusing algorithm.

The medium coupling effect on propagation of guided waves in engineering structures and human bone phantoms

  • Chen, Jiangang;Su, Zhongqing;Cheng, Li
    • Coupled systems mechanics
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    • v.1 no.4
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    • pp.297-309
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    • 2012
  • As a result of the medium coupling, propagation characteristics of ultrasonic waves guided by a multi-phase medium can be different from those in a homogeneous system. This phenomenon becomes prominent for a medium consisting of phases with considerably distinct material and physical properties (e.g., submerged structures or human bones covered with soft tissues). In this study, the coupling effect arising from both fluid and soft tissues on wave propagation in engineering structures and human bone phantoms, respectively, was explored and calibrated quantitatively, with a purpose of enhancing the precision of ultrasonic-wave-based non-destructive evaluation (NDE) and clinical quantitative ultrasound (QUS). Calibration results were used to rectify conventional NDE during evaluation of corrosion in a submerged aluminium plate, and QUS during prediction of simulated healing status of a mimicked bone fracture. The results demonstrated that with the coupling effect being appropriately taken into account, the precision of NDE and QUS could be improved.