• Title/Summary/Keyword: Guide Bar

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Structural Analysis on Clamp Guide Bar of Drawing Process System for SUS Hexagonal Bar (SUS 육각봉 인발성형 시스템의 클램프 가이드 바에 관한 구조해석)

  • Lee, Young-Sik;Yang, Young-Joon
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.796-802
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    • 2018
  • In order to remove rust and impurities from surface of raw SUS circular bar, peeling machine is used to make lustrous and clean surface of SUS circular bar. Drawing process system is used to manufacture SUS hexagonal bar. SUS hexagonal bar have been widely used to make hexagonal bolt/nut, adapter and fittings and so on. The purpose of this study is to investigate the stabilities for guide bar of clamp in drawing process system. As the results, the guide bar showed structural stability in cases of below load of 50 Ton and over hook radius of 3.0mm. Further as the thickness of guide bar hooking with jaw was increased, minimum safety factor was decreased.

A Study on the Dynamic Setup of a Side Guide to Reduce Bar Camber at the Roughing Train in a Hot Strip Rolling Mill (열간 조압연공정에서 판 캠버 저감을 위한 사이드 가이드 동적설정에 관한 연구)

  • Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.34-41
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    • 2016
  • Bar camber is a phenomenon in which a material with a deformation gradient across its width is bent in the right or left direction in the roll gap. This paper proposes a dynamic setup approach for a side guide for reducing bar camber. A bar tracking scheme using a rotary encoder was adopted to fix an operation point for the side guide. The guiding pressure was utilized for measuring the actual width of the bar with camber. Based on the accurate position and width of the bar, the side guide was dynamically set and operated at the actual roughing train in a hot strip rolling mill. The amount of camber was reduced notably when the dynamic setup scheme was installed in the side guide. 78% of the bars tested had a camber in the range of ${\pm}20mm$, which was an improvement of 27% in terms of production yield.

Study of Side Guide to Reduce Top and Tail Camber in Hot Roughing Rolling (열간 조압연에서 선·후단부 캠버를 저감하기 위한 사이드 가이드에 관한 연구)

  • Byon, Sang Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.205-212
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    • 2013
  • This paper presents the results of a numerical study on the effects of a side guide on the top and tail camber. The temperature distribution on the surface of an actual hot-rolled bar was measured using a thermal imager. The measured temperatures were incorporated with finite element analysis, and the thermomechanical behavior of the hot bar was examined. The installation location of the side guide, length of the side guide, and gap between the bar and the insides of the side guide were selected as the parameters to be investigated. The results show that it is more effective to install the side guide at the position where the magnitude of the camber is larger. It is noted that a longer side guide is more effective than a shorter one in reducing the camber. It is also found that the camber decreases in proportion with the guiding gap.

Implant-supported milled bar overdenture with two implant surgical guides (두 개의 수술용 가이드와 Milled-bar를 이용한 임플란트 피개 의치 수복 증례)

  • Pill-Sang Yun;Sunjai Kim;Se-Wook Pyo;Jae-Seung Chang
    • The Journal of Korean Academy of Prosthodontics
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    • v.61 no.1
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    • pp.55-62
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    • 2023
  • For fully edentulous patients, implant-supported overdenture can be considered to enhance chewing efficiency and denture stability. Implant planning software can be used to fabricate a surgical guide for a more precise consideration of anatomic factors and prediction of the shape of definitive prosthesis. Though there are many possible attachments for implant overdenture, milled bar can be useful due to its splinting effect of implants and rigid support of overdenture. This report presents a case of implant-supported milled bar overdenture after guided implant surgery performed with two surgical guide that was fabricated before and after bone reduction.

The Optimum Design of Hinged Cross Bar for Container Vessels (Hinged Cross Bar 구조 최적 설계)

  • Kim, Myong-Kyu;Lee, Dong-Uk;Moon, Jung-Yong
    • Special Issue of the Society of Naval Architects of Korea
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    • 2008.09a
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    • pp.29-32
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    • 2008
  • Hinged cross bar which is fitted for buyer's special item in cell guide of container vessels has an advantage of efficiency on container loading. In this paper, the main focus is to confirm the structural adequacy of hinged cross bar supporting structure in cell guide under the considered loading condition for container vessel.

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Physiological Signal Analyses of Frictional Sound by Structural Parameters of Warp Knitted Fabrics

  • Cho Gilsoo;Kim Chunjeong;Cho Jayoung;Ha Jiyoung
    • Fibers and Polymers
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    • v.6 no.1
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    • pp.89-94
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    • 2005
  • The purpose of this study is to offer acoustical database of warp knitted fabrics by investigating frictional sound properties and physiological responses according to structural parameters such as construction, lap form, and direction of mutual guide bar movement. Fabric sounds of seven warp knitted fabrics are recorded, and Zwicker's psychoacoustic param­eters - loudness(Z), sharpness(Z), roughness(Z), and fluctuation strength(Z) - are calculated. Also, physiological responses evoked by frictional sounds of warp knitted fabrics are measured such as electroencephalogram (EEG), the ratio of high fre­quency to low frequency (HF/LF), respiration rate (RESP), skin conductance level (SCL), and photoplethysmograph (PPG). In case of constructions, frictional sound of sharkskin having higher loudness(Z) and fluctuation strength(Z) increases RESP. By lap form, open lap has louder and larger fluctuating sound than closed lap, but there aren't significant difference of physi­ological responses between open lap and closed lap. In direction of mutual guide bar movement, parallel direction evokes bigger changes of beta wave than counter direction because of its loud, rough, and fluctuating sound. Fluctuation strength(Z) and roughness(Z) are defined as important factors for predicting physiological responses in construction and mutual guide bar movement, respectively.

A Study on Benefit/Cost Analysis of Re-Bar Connection Methods for Hyper Strength(SD500) Reinforcement (SD500철근 커플러 이음의 편익/비용분석에 관한 연구)

  • Kim, Jae-Yeob;Kwon, Yeo-Wool;Kim, Jun-Young
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.2
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    • pp.81-87
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    • 2008
  • High-rise building is taking a place as one of building types from apartment housings to commercial buildings. With taking in account of stability and durability, strength of used materials is increasing gradually in these high-rise buildings. According to this, frequency in use of SD500 re-bar is increasing gradually in high-rise buildings. However the study of SD500 re-bar is insufficient because SD500 re-bar started to be used for domestic buildings lately. Specially because there is no guide or study to refer to, people get into difficulties when to decide the method of re-bar connection in construction using SD500 re-bar. Accordingly in this study, it suggests the method of estimating the economical efficiency on SD500 re-bar connection, and conducts benefit/ cost analysis on lapped splice and coupler splice by applying AHP theory, and then presents its result. After to analyze re-bar diameter of D25, 29, and 32, finally we attained the result that the coupler splice is advantageous in all parts of benefit/ cost more than the lapped splice.

A Study on Development of Combined Drawing Process for Automotive Cowl Cross Bar with Variable Diameters (가변직경을 갖는 자동차용 카울크로스바의 복합인발공정 개발에 관한 연구)

  • Kim, H.S.;Youn, J.W.
    • Transactions of Materials Processing
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    • v.18 no.7
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    • pp.538-543
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    • 2009
  • The cowl cross bar of an automobile is a frame component that is installed inside the cockpit module to provide a guide surface, to which functional components for electricity and air condition are attached. In the recent years, the geometries of cowl cross bars are getting more complex in order to meet the demands of a wide variety of embedded functional components and the reduced weight of frame parts with enhanced mechanical and noise/vibration characteristics. There for, welding processes between tubes with different diameters are widely conducted while the welded parts are experiencing various problems such as undermined appearance, low production efficiency and poor mechanical characteristics. Therefore, this paper seeks to develop an one-piece forming process which eliminate welding process for the cowl cross bar by applying the tube drawing process. However, it was predicted that a conventional tube drawing can not be applied directly to the current part since the area reduction ratio of the drawing process reaches 51.7% which exceeds the general limiting value. Therefore, in this study, a combined drawing process which adds a compressive force to a tensile force of the conventional drawing process was proposed and 2-stage drawing process was designed by using CAE analyses. In addition, drawing tryouts were carried out by using the manufactured combined drawing machine in order to verify the designed process.

Design and Analysis of a Radial Turbine for Ocean Thermal Energy Conversion (해양온도차발전용 반경류 터빈의 설계 및 해석)

  • Nguyen, Van Hap;Lee, Geun Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.3
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    • pp.207-214
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    • 2015
  • The preliminary design of a radial inflow turbine using R134a as the working fluid at 5 kW of power for application to ocean thermal energy conversion (OTEC) is performed to obtain the trends for the efficiency and geometrical dimensions of the turbine. Using input conditions that included a turbine inlet temperature of $25^{\circ}C$, an outlet static pressure of 4.9 bar, and a mass flow rate of 1.16 kg/s, the results of a mean flow analysis show the major dimensions of the turbine, along with an angular velocity of 12,820 rpm. Based on these results, a three-dimensional turbine model is constructed for a computational fluid dynamics (CFD) analysis. The flow characteristics inside the turbine, including the volute and nozzle, are investigated using the CFD software ANSYS CFX. For a pertinent number of nozzle guide vanes, ranging from 10 to 15, the turbine efficiency was higher than 80%, with the highest efficiency shown by a nozzle with 15 guide vanes.

Construction Issues and Design Procedure for Transverse Steel in Continuously Reinforced Concrete Pavement (CRCP) (연속철근콘크리트 포장의 횡방향 철근 설계방법 및 시공관련 이슈 검토)

  • Choi, Pangil;Won, Moon Cheol
    • International Journal of Highway Engineering
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    • v.16 no.4
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    • pp.1-9
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    • 2014
  • PURPOSES: The objective of this study is to evaluate construction issues and design for transverse steel in continuously reinforced concrete pavement(CRCP). METHODS : The first continuously reinforced concrete pavement(CRCP) design procedure appeared in the 1972 edition of the "AASHTO Interim Guide for Design of Pavement Structures", which was published in 1981 with Chapter 3 "Guide for the Design of Rigid Pavement" revised. A theory that was accepted at that time for the analysis of steel stress in concrete pavement, called subgrade drag theory(SGDT), was utilized for the design of reinforcement of CRCP - tie bar design and transverse steel design - in the aforementioned AASHTO Interim Guide. However SGDT has severe limitations due to simple assumptions made in the development of the theory. As a result, any design procedures for reinforcement utilizing SGDT may have intrinsic flaws and limitations. In this paper, CRCP design procedure for transverse steel was introduced and the limitations of assumptions for SGDT were evaluated based on various field testing. RESULTS: Various field tests were conducted to evaluate whether the assumptions of SGDT are reasonable or not. Test results show that 1) temperature variations exist along the concrete slab depth, 2) very little stress in transverse steel, and 3) warping and curling in concrete slab from the field test results. As a result, it is clearly revealed out that the assumptions of SGDT are not valid, and transverse steel and tie bar designs should be based on more reasonable theories. CONCLUSIONS : Since longitudinal joint is provided at 4.1-m spacing in Korea, as long as joint saw-cut is made in accordance with specification requirements, the probability of full-depth longitudinal cracking is extremely small. Hence, for transverse steel, the design should be based on the premise that its function is to keep the longitudinal steel at the correct locations. If longitudinal steel can be placed at the correct locations within tolerance limits, transverse steel is no longer needed.