• Journal of the Korea Concrete Institute
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• v.22 no.3
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• pp.419-426
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• 2010

This paper discusses a series of experiments including material improvement in order to ensure quality of grouting for the post-tensioned structure. In presstressed concrete, grouting refers to the construction procedure of filling empty space of duct enclosing the prestress tendons using cementitious material, To date, adequate quality control of the grouting has not been established in Korea because the relationship between the grouting and durability of post-tensioned structure is not well-recognized. The Korean standard does not consider the important material characteristic, wick effect, which is caused by tendons in the ducts, and furthermore current standard testing method does not quantify reasonable material segregation. As a result, the grout material, which satisfies the current material standards, may well exhibit excessive bleeding of water or shrinkage during construction. In this study, international codes and standards related to grouting were surveyed. The mix proportions of the constituents and novel admixtures were suggested to meet equivalently with these standards. Performance of this enhanced grout was compared with common domestic grouts using the international standard testing method. A series of mock-up specimens considering geometry of PC beam was constructed and grout flow pattern was observed as the grout was injected. It was observed that the grouting performance was highly influenced by material properties and filling characteristic can be varied depending on geometry of ducts.

• Journal of the Korean Ceramic Society
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• v.31 no.9
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• pp.941-948
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• 1994

An underwater grout on material resistance against segregation in water were studied by water soluble polymer (methyl cellulose and acrylic acid ester and styrene). The mechanical properties of the grout agents were investigated through the observation of the microstructure and application of fracture mechanic. When the soluble polymer MC+AAES added with 0.6 wt% to the underwater grout agents the compressive strength, flexural strength and Young's modulus were about 58 MPa, 10 MPa and 3.2 GPa respectively, and critical stress intensity was about 0.8 MNm-1.5. It can be considered that the strength improvement and fracture toughness increase may be due to the pore decrease and bonding force by material resistance against segregation in water.

• Advances in concrete construction
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• v.9 no.3
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• pp.279-287
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• 2020

This paper focuses on the engineering properties of Bentonite-Cement-Sodium silicate (BCS) grout, which was prepared by partially replacing the ordinary Portland cement in Cement-Sodium silicate grout with lithium bentonite (Li-bent) and sodium bentonite (Na-bent), respectively. The effect of different Water-to-Solid ratio (W/S) and various replacement percentages of bentonite on the apparent viscosity, bleeding, setting time, and early compressive strength of BCS grout were investigated. The XRD method was used to detect its hydration products. The results showed that both bentonites played a positive role in the stability of BCS grout, increased its apparent viscosity. Na-bent prolonged the setting time of BCS, while 5% of Li-bent shortened the setting time of BCS. The XRD analysis indicated that the hydration products between the mixture containing Na-bent and Li-bent did not differ much. Using bentonite as supplementary cementitious material (SCM) to replace partial cement is a promising way to cut down on carbon dioxide emissions and to produce low-cost, eco-friendly, non-toxic, and water-resistant grout. In addition, Li-bent was superior to Na-bent in improving the strength and the thickening of BCS grouts.

• Proceedings of the Korean Geotechical Society Conference
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• 2010.03a
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• pp.267-278
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• 2010

To improve the grout penetration characteristics, vibration method was adopted in this study. The grout material perturbed by cyclic vibration is injected into the ground. By applying the vibrating flow system, cement particles will become less adhesive and the clogging tendency will be decreased. A series of pilot-scale chamber tests were performed to verify the enhancement of the groutability by applying the vibratory grout injection; assessment on change of the lumped parameter $\theta$ which represents a barometer of clogging phenomenon was made. Moreover, the effect of vibratory grout injection through the joint was also investigated using artificially made rock joints. Experimental results as well as analytical results show that the grout penetration depth can be substantially improved by vibration grouting. Moreover, it was found that enhancement of the permeation grouting due to vibratory injection is more dominant at low grouting pressure of less than 400kPa.

• Tunnel and Underground Space
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• v.26 no.2
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• pp.110-119
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• 2016

The purpose of this study is to evaluate the applicability of tailing in the ${\bigcirc}{\bigcirc}$ mine as a grout material. For the purpose, XRD analysis was performed for mineralogical properties of tailing. In addition, flow, velocity, and uniaxial compressive strength tests were carried out for physical and mechanical properties of a grout material with the mixing ratio of cement and tailing and curing periods. By the result of XRD analysis, tailing of the mine was found to mostly consist of quartz, galena, and pyrite. The flow observed by the flow test showed decreasing tendency with increasing the mixing ratio of tailing. The velocity was also lowered with increasing the mixing ratio of tailing regardless of curing periods. The uniaxial compressive strength as well as Young's modulus also show a tendency to decrease with increasing the mixing ratio of tailing independently on the curing periods. Considering only the physical and mechanical properties of a grout material with tailing, the results are considered to be sufficiently used as a grout material. However, since metallic minerals such as galena and pyrite in tailing contents and these are causing environmental contamination, countermeasures should be considered for this problem in future.

• Journal of the Korean Geosynthetics Society
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• v.12 no.2
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• pp.25-33
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• 2013

This study introduces strength characteristics of the anti-washout grouting material using viscous modifiers and its characteristics mixed with coarse materials. Especially, this study focused on the strength characteristics of the grouts mixed with sea water. It is found that the anti-washout grout mixed with sea water has enough strength and good resistance to segregation just like that with fresh water. Also, a small scale test was performed to evaluate the solidification characteristic of the anti-washout grout mixed with coarse fill materials. It is also found that the strength of anti-washout grout mixed with coarse fill materials is greater and better segregation resistance than those of conventional grout with fill materials.

• Journal of Korean Tunnelling and Underground Space Association
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• v.20 no.6
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• pp.989-1002
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• 2018

Grouting for the rock joint is to strengthen the rock strata by infiltrating cement grout materials into the rock joints. Grouting is one of a field of study which is difficult to develop deterministic and quantitative design approach because of multiphase behaviors of grout materials and 3 dimensional features of rock joints. Therefore, GIN (Grouting Intensity Number) can be a good index with appropriate monitoring of pressure and volume of grout. In this paper, we investigate the effects of joint roughness (JRC) and rheology of cement material during the infiltration of cement grout material into rock joint through CFD (computational fluid dynamics) analyses. With rough joint surface and increase of WC ratio, the frictional resistance during the grouting increases. The results have been summarized with polynomial correlations.

• Proceedings of the IEEK Conference
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• 2001.10a
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• pp.387-392
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• 2001

Kobe Steel, LTD. and Midrex Technologies Inc. jointly developed the FASTMET$\circledR$ process as a steel mill waste recycle technology in which the DRI product meets BF feed material or BOF/EAF feed material requirements. FASTMET(R) process turns value-less wastes into valuable DRI and sellable zinc oxide, and gives the solution for the steel mill wastes recycling from both economical and environmental viewpoints. During the development of the process, Laboratory, Pilot Plant and Demonstration Plant tests were carried out from 1990 to 1998. The first FASTMET(R) commercial plant began operation in April, 2000 and the second commercial plant started in April, 2001 Both commercial plants have proceeded successfully preying that FASTMET$\circledR$ is a suitable process for recycling steel mill waste and for producing DRI as an iron source.

• Proceedings of the Korea Concrete Institute Conference
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• 1997.10a
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• pp.597-602
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• 1997

The compressive strength of horizontal joints in precast concrete large panel structures depends on parameters such as grout and panel strength, detail of joint, joint moment, width of grout column etc. As the panels are only connected at the pocket, it results in the reduction of compressive strength area. The purposes of this study are to develop the suitable grout material the joint pocket and to enable us to evaluate structural capacity. The validity of the design formulas provides us more economic system in construction. Test results of 15 specimens show that the proper construction procedure and grouting material develop the sufficient compressive strength of the wall as monolithic system.

• Magazine of korean Tunnelling and Underground Space Association
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• v.1 no.1
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• pp.67-80
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• 1999

The Grout-reinforcement technique which is widely used during the excavation of a shallow or an endangered tunnel can be classified into a couple of groups according to the properties and injection methods of the grout. The reinforcement design will, therefore, take a different approach based on the grouting method under consideration. However, the injection procedure is mainly performed by the experience of the foreman rather than engineering judgement , specifically the permeation grouting through the rock joints and its reinforcement effect Is not fully under-stood during the design stage, In this study, the anisotropic material properties of the grout-reinforced rock masses are derived from the concept of composite materials and the effect of intact rock, vertical grouting and permeation grouting is, therefore, fully accounted for. Through the parametric studies on the characteristics of rock joints, intact rock and grouting materials, various case studies have been considered. The results, illustrated via the design charts, can be directly used during the reinforcement design.