• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.366-370
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• 1997

This paper descibes a micro groove machining process on the polyurethane biopolymer by KrF excimer laser. To investigate the etch charcteristics of polyurethane biopolymer quantitatively,laser system for ablation was installed with high precison moter and then polymer ablation experiment, in which paramteters were fluence,pulse repetition rate,numbers of pulses and assist gas, was carred out. In this experiment, we found out that the value of critical energy density for ablation is 30mJ/cmsup2/ and the etching rate is more dependent on the pulse number and fluence than any other pamameter. Finally, we machined micro grooves for fiexibility as width 300.mu.m depth 100.mu.m and port for micro-devices mounting as length 100.mu.m width 300.mu.m depth .mu.m on the outer wallof polyurethane biopolymer tube which is used as medical device.

• International Journal of Korean Welding Society
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• 제3권2호
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• pp.15-23
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• 2003

A genetic algorithm was applied to an arc welding process to determine near optimal settings of welding process parameters which produce good weld quality. This method searches for optimal settings of welding parameters through systematic experiments without a model between input and output variables. It has an advantage of being able to find optimal conditions with a fewer number of experiments than conventional full factorial design. A genetic algorithm was applied to optimization of weld bead geometry. In the optimization problem, the input variables were wire feed rate, welding voltage, and welding speed, root opening and the output variables were bead height, bead width, penetration and back bead width. The number of level for each input variable is 8, 16, 8 and 3, respectively. Therefore, according to the conventional full factorial design, in order to find the optimal welding conditions, 3,072 experiments must be performed. The genetic algorithm, however, found the near optimal welding conditions from less than 48 experiments.

• 한국정밀공학회지
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• 제16권9호
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• pp.191-199
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• 1999

In the continuous cutting process such as turning operation, chip control is thought very important to achieve the unmanned manufacturing system. The prediction of chip breakage under the given conditions is a substantial element for chip control. In this paper, a systematic approach to know the chip breaking region is represented under the concept of equivalent parameters. to Verify the suggested model, cutting experiments are executed with a commercial type and two other type chip breakers which have modified chip breaker parameters such as land width, groove width and nose radius. predicted chip breaking regions using the 3D cutting model agrees with those obtained from the experiments.

• 센서학회지
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• 제18권3호
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• pp.239-244
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• 2009

We fabricated nano-templates by low temperature BCP(block copolymer) process at 180 $^{\circ}C$, then we deposited 10 nm-thick $TiO_2$ layers with ALD(atomic layer deposition) at low temperature of 150 $^{\circ}C$. Through FE-SEM analysis, we confirmed the successful formation of the groove-type(width of crest : 30 nm, width of trough : 18 nm) and the cylinder-type(diameter : 10 nm, distance between hole : 25 nm) templates. Moreover, after $TiO_2$-ALD processing, we confirmed the deposition of the uniform nano layers of $TiO_2$ on the nano-templates. Through AFM analysis, the pitches of the crest-through(in groove-type) and hole-hole(in cylinder-type) were the same before and after $TiO_2$-ALD processing. In addition, we indirectly determined the existence of the uniform $TiO_2$ layers on nano-templates as the surface roughness decreased drastically. We successfully fabricated nano-template at low temperature and confirmed that the three-dimensional nano-structure for sensor application could be achieved by $TiO_2$-ALD processing at extremely low temperature of 150 $^{\circ}C$.

• Journal of Welding and Joining
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• 제27권1호
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• pp.95-101
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• 2009

In case of manufacturing the high quality welds or pipeline, the full penetration weld has to be made along the weld joint. Thus the root pass welding is very important and has to be selected carefully. In this study, an experimental method for the selection of optimal welding condition was proposed in the root pass welding which was done along the V-grooved butt weld joint. This method uses the response surface analysis in which the width and height of back bead were chosen as the quality variables of the weld. The overall desirability function, which is the combined desirability function for the two quality variables, was used as the objective function for getting the optimal welding condition. In the experiments, the target values of the back bead width and the height are 6mm and zero respectively for the V-grooved butt weld joint of 8mm thickness mild steel. The optimal welding conditions could predict the back bead profile(bead width and height) as 6.003mm and -0.003mm. From a series of welding test, it was revealed that a uniform and full penetration weld bead can be obtained by adopting the optimal welding condition which was determined according to the method proposed.

• Journal of Biosystems Engineering
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• 제25권5호
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• pp.351-358
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• 2000

This study was conducted to develop a speed control system of a DC motor which drove a barley seeder mounted on a combine harvester. Barley seeder mounted on a combine has been known to reduce labor and cost of barley cultivation. However, development of the seeder has been unsuccessful because the combine, a dedicated rice and barley harvester has not enough space and proper power take-off for barley seeder. To develop a barley seeder, small powered motor speed controller was required. A proximity sensor for detecting working speed of the combine and a programmable one board microprocessor was used to develope a control system. Motor parameters and motor constant, relationship between seeding rate, motor speed, groove volumes of a tested roller, torque were measured. The proximity sensor sent a frequency signal to the microprocessor. In laboratory experiments, the excitation voltage of the motor was shown not to be proportional to the size of pulse width (duty ratio). A table transforming frequency signal, that represented for working speed to proper pulse width was developed from seeding rate experiments. However, seeding rate at low frequency signal was not proportional to the working speed. Seeding rate control proportional to the frequency signal was achieved by shifting of the frequency signal.

• 한국정밀공학회지
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• 제16권1호통권94호
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• pp.68-74
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• 1999

One of the recent changes in machining technology is rapid application of micro- and high precision grinding processes. A fine groove generation is necessary for the fabrication of optic, electronic and semiconductor parts, and achieved by chemical or mechanical processes. Slot grinding is very efficient for the generation of micro ordered groove with hard and brittle materials. As slot grinding is continuous, the ground depth become gradually shallow because of wheel wear. The form accuracy become worse from the increase of ground slot width by the loading phenomena at wheel side, results on chipping damage of the workpiece. The experiments achieve to the enhancement of the form accuracy and chipping free of the brittle materials using V shaped cast iron bonded diamond wheels. In this study we focused on the investigation of the effect of the high pressure air jet on the grinding characteristics. As a results, we found that the high pressure air jet is very effective on the reductions of the wheel wear, enhancement of the form accuracy.

• 대한기계학회논문집
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• 제10권5호
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• pp.625-634
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• 1986

본 연구에서는 알루미늄 합금인 알루미늄 2014와 6061의 이재를 V형 맞대기 이음을 한 후 정적인장하중을 가하여 모아레법에 광탄성 피복법을 조합한 방법에 의 해 변형율을 실시간(real time)에서 측정하고 유한요소법으로 해석한 결과와 비교검 토하였다.

• 한국광학회지
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• 제22권5호
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• pp.219-222
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• 2011

광도파로에 일체형으로 제작 가능한 편광 변환기는 다양한 기능의 광집적회로를 구성하기 위한 필수적인 부품이다. 반응성 메조겐은 액정디스플레이의 파장판 제작을 위하여 널리 사용되는 재료이며, 본 연구에서는 반응성 메조겐과 폴리머 광도파로를 이용하여 집적형 편광 변환기를 제작하였다. 반응성 메조겐과 액정을 혼합한 용액을 광도파로에 직교하게 형성된 홈에 삽입하고 전계를 인가하여 액정 분자를 특정 방향으로 정렬 한 뒤 UV 를 조사하여 RM 분자를 경화시켜주면 광도파로를 가로지르는 파장판을 형성할 수 있다. 파장판의 특성은 두께를 결정짓는 홈의 폭과 액정 분자의 정렬 상태 및 복굴절 크기에 의해 결정된다. 폴리머 광도파로의 중앙에 제작된 편광변환기는 1550 nm 파장에서 편광변환효율이 90 %에 이르게 됨을 확인하였다.

• 대한기계학회논문집A
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• 제39권7호
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• pp.729-736
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• 2015

본 논문에서는 파단전누설 평가를 위한 J-R 파괴인성시험에 미치는 시편 크기와 측면 홈의 영향을 분석하였다. 이를 위해서 SA508 Gr.1a 배관재에서 채취된 측면 홈이 가공되거나 가공되지 않은 크기가 다른 3종류의 CT 시편(12.7mm 두께의 1T-CT, 25.4mm 두께의 1T-CT, 25.4mm 두께의 2T-CT)을 이용하여 상온과 $316^{\circ}C$에서 J-R 시험을 수행하였다. 시험 결과, 시편 두께에 관계없이 측면 홈이 가공된 시편은 측면 홈이 없는 시편에 비해 낮은 J-R 곡선을 보였으며, 상온에 비해 $316^{\circ}C$에서 측면 홈의 영향이 더욱 뚜렷하였다. 상온에서는 시편의 두께가 감소하고 폭이 증가함에 따라 J-R 곡선이 약간씩 감소하는 경향을 보였으나, $316^{\circ}C$에서는 시편의 두께가 감소하고 폭이 증가됨에 따라 J-R 곡선이 증가하였다. 그러나 SA508 Gr.1a 배관재에서 전체적으로 시편의 폭과 두께에 따른 J-R 곡선의 변화는 크지 않았다.