• Title/Summary/Keyword: Grinding time

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Improving the Surface Roughness of SL Parts Using a Coating and Grinding Process

  • Ahn, Dae-Keon;Lee, Seok-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.14-19
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    • 2007
  • Rapid prototyping (RP) technology can fabricate any 3D physical model regardless of geometric complexity using the layered manufacturing (LM) process. Stereolithography (SL) is the best-known example of RP technology. In general, the surface quality of a raw SL-generated part is unsatisfactory for industrial purposes due to the step artefact created by the LM process. Despite of the increased number of applications for SL parts, this side effect limits their uses. In order to improve their surface quality, additional post-machining finishing, such as traditional grinding, is required, but post-machining is time consuming and can reduce the geometric accuracy of a part. Therefore, this study proposes a post-machining technology combining coating and grinding processes to improve the surface quality of SL parts. Paraffin wax and pulp are used as the coating and grinding materials. By grinding the coating wax only up to the boundary of the part, the surface smoothness can be improved without damaging the surface. Finally, moulding and casting experiments were performed to confirm the suitability of the SL parts finished using the proposed process with rapid tooling (RT) techniques.

Reducing the Non Grinding Time in Grinding Operations(2nd report) -Decision of Dressing Chance and Depth by the Direct Measurement of Grinding Wheel Surface- (연삭가공에 있어 비가공 시간 단축에 관한 연구(II))

  • KIM, Sun Ho;AHN, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.101-107
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    • 1997
  • In general, grinding is one of the final machining processes which determines the surface quality of machined products. Since the ground surface is affected by the states of grains and voids on the grinding wheel surface, the wheel should be dressed before the machined surface deteriorates over a quality limit This paper describes a systematic approach to decide a proper dressing chance and an optimal dressing depth for the working grinding wheel. An eddy current sensor and a laser displacement sensor are used to measure the loading on the working wheel surface and the topography of the dressed wheel surface respec- tively. The dressing chance can be properly decided through the relational locus between the amount of handing and the machined surface roughness. An optimal dressing depth to guarantee the less wheel loss and the higher wheel surface quality is decided through the analysis of the variance of topography for the dressed wheel surface, which decreases at three different rates according to the accumulated dressing depth.

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The Relation Between a Visible-light Photocatalytic Activity of TiO2-xNx and NH3 Amount/the Period of Grinding Time (유성 볼밀을 통해 제조된 TiO2-xNx 광촉매의 가시광 활성도와 NH3양 및 분쇄시간과의 상관 관계)

  • Kang, In-Cheol;Ko, Jun-Bin;Han, Jae-Kil;Kim, Kwang-Hee;Choi, Sung-Chang
    • Journal of Powder Materials
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    • v.16 no.3
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    • pp.196-202
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    • 2009
  • A visible-light photoactive $TiO_{2-x}N_x$ photocatalyst was synthesized successfully by means of cogrinding of anatase-$TiO_2(a-TiO_2)$ in $NH_3$ ambient, followed by heat-treatment at $200^{\circ}C$ in air environment. In general, it is well known that the grinding-operation induces phase transformation of a-$TiO_2$ to rutile $TiO_2$. This study investigates the influence of the amount of $NH_3$ gas on the phase transformation rate of a-$TiO_2$ and enhancement of visible-light photocatalytic activity, and also examines the relation between the photocatalytic activity and the period of grinding time. The phase transformation rate of a-$TiO_2$ to rutile is retarded with the amount of NH3 injected. And the visible-light photocatalytic activity of samples, was more closely related to the period of grinding time than $NH_3$ amount injected, which means that the doping amount of nitrogen into $TiO_2$ more effective to mechanical energy than $NH_3$ amount injected. XRD, XPS, FT-IR, UV-vis, Specific surface area (SSA), NOx decomposition techniques are employed to verify above results more clearly.

Machining Characteristics According to the Wheel Wear in Surface Grinding for Structural Ceramics of $Si^3 N_4$ ($Si^3 N_4$ 구조용세라믹재의 연삭가공시 숫돌마멸에 따른 가공특성)

  • 왕덕현;김원일;신경오
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.9-16
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    • 2003
  • In this study, the decision of dressing time for diamond wheel was analyzed by observing with acoustic emission signals and surface roughness, and also obtained the machining characteristics by weibull distribution plot for the values of bending strength. From the experimental study, it was possible to predict the time of re-dressing for the diamond grinding wheel with the analysis of acoustic emission signals and surface roughness values, and following conclusions were obtained. The root-mem-square values of acoustic emission signals were obtained low as the increased of table speed for different abrasive grain size. This is caused by the lack of grinding power which is not able to get rid of all real grinding mass of depth as the table speed is increased. The values of bending strength for ground $Si_3 N_4$ specimens were decreased for gain size of #400 than that of #60, but it was found that the surface roughness values for gain size of #60 were better than that of #400. As compared the shape parameter of weibull distribution plot for the values of bending strength, it was found that the reliability of bending strength for grain size of #60 increased than that of #400.

Observation of the change rate of volume and weight of dental alloy using dental barrel finishing (치과용 바렐연마를 이용한 치과용 합금의 부피와 무게의 변화율 관찰)

  • Hyeon-Jeong Ko;Yu-Jin Park;Sung-Min Choi
    • Journal of Technologic Dentistry
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    • v.45 no.2
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    • pp.48-53
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    • 2023
  • Purpose: This study aimed to provide the basic data for dental barrel finishing by observing the abrasiveness of the metal body according to the time of the barrel finishing. Methods: This study included three types of Co-Cr alloys. The specimens were manufactured by casting method using 10-mm diameter wax spheres (n=10). The cast alloys were polished for 60 minutes at intervals of 5 minutes in barrel finishing. The weight and volume of the specimens were measured, and the rate of change was calculated. The data obtained from the three groups (α=0.05) were compared and analyzed using one-way ANOVA. Results: As a result, the overall volume and weight of the group decreased after grinding compared with the control group. Conclusion: When grinding dental barrel finishing, no difference was observed in the processing rate depending on the type of alloy and the processing rate of the alloy body is within 30 minutes; hence, dental barrel finishing can be effectively used for grinding.

A Study on the Character of Okchun Feldspar (옥천 장석의 특성에 관한 연구)

  • 최용식;이종근;이경희;이병하;김영호
    • Journal of the Korean Ceramic Society
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    • v.27 no.2
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    • pp.149-154
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    • 1990
  • Before benefication of Okchun feldspar, all kinds of Fe-compounds and mafic minerals which were included in feldspar were studied. Also to produce 30/140mesh products as glass materials, optimum grinding condition and degree of liberation were studied. Fe-compounds were Biotite and Limonite, and these were existed along the cleavage. Optimum grinding time was 2min. and at this time weight percent of 30/140mesh products was 72.7% and degree of liberation at this particle size was 91.5%.

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Characteristics of whole buckwheat by wet grinding over time (습식분쇄 시간에 따른 통메밀 분말의 품질특성)

  • Jo, Yong-Jun;Seo, Ji-Hyung;Jeong, Yong-Jin
    • Food Science and Preservation
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    • v.21 no.2
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    • pp.181-186
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    • 2014
  • This study was conducted to that investigate the quality characteristics of wet-ground whole-grain buckwheat powder for the buckwheat husk. The particle size of buckwheat rice was 74.84 ${\mu}m$, which was approximately four to five times larger than wet-ground whole buckwheat by wet grinding. The particle size showed that there was no significant difference after 90 min on wet grinding. The total phenolics and total flavonoids contents of the whole buckwheat powder were higher than those of buckwheat rice, and they gradually increased wet grinding progressed. The rutin contents of the buckwheat increased after wet grinding and was 152.90 ppm at 90 min. There was no significant difference in the quercetin contents after wet grinding at different times. The mineral contents (Ca, K and Mg) of the whole buckwheat powder were greater than those of the buckwheat rice. Further, Zn and Mn were detected in the whole buckwheat powder. The total amino acid content of the whole buckwheat powder increased to 22.27 mg%, and the important glutamic acid increased from 14.58 to 30.45 mg%. These study results were based on 90 min wet-grinding time for whole-buckwheat-powder manufacture. Whole buckwheat powder manufactured through wet grinding can be used as an active ingredient of buckwheat husk.

The Development of Grinding Robot System Using NC data and Off-line Programming (수치제어 데이터와 오프라인 프로그램을 이용한 연마 로봇 시스템 개발)

  • Oh, Young-Sup;Ryuh, Beom-Sahng
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.9-17
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    • 1999
  • This paper presents a method of grinding and polishing automation of precision die after CNC machining. The method employs a robot system equipped with a pneumatic spindle and a special abrasive film pad. The robot program is automatically generated off-line program form a PC and downloaded to robot controller. Position and orientation data for the program is supplied form cutter contact (CC) data of NC machining process. This eliminates separate robot teaching process. This paper aims at practical automation of die finishing process which is very time consuming and suffering from shortage of workpeople. Time loss due to changeover from one product to another is eliminated by PC off-line programming exploiting appropriate NC machining data. Dextrous 6-axis robot with rigid wrist and simple tooling enables the process applicable to larger, rather complex 3 dimensional free surfaces.

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Evaluation of Grinding Effects on the Extraction of Photosynthetic Pigments for HPLC Analysis (광합성 색소의 HPLC 분석을 위한 여과지 분쇄 효과 평가)

  • Jang, Su Jin;Park, Mi Ok
    • The Sea:JOURNAL OF THE KOREAN SOCIETY OF OCEANOGRAPHY
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    • v.20 no.2
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    • pp.71-77
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    • 2015
  • High-Performance Liquid Chromatography (HPLC) is a widely used method for measuring the concentration of chlorophyll a as an indicator for estimating phytoplankton biomass and primary production and also for identifying carotenoids to determine phytoplankton composition. However, tissue grinding procedure requires a lot of time and experience in the analysis of multiple sample. Accordingly, we measured the concentrations of photosynthetic pigments before and after the grinding, in order to understand the grinding effects on the quantitative analysis of chlorophylls and carotenoids using samples from southwestern East Sea. When tissue grinding procedure was omitted, we found that Chl a concentrations were underestimated up to 45% in average. Also, concentrations of Zeaxanthin, 19'-butanoyloxyfucoxanthin, 19'-hexanoyloxyfucoxanthin, biomarkers of pico and nano-size phytoplankton, were underestimated up to maximum 77~85% without grinding. We found that the smaller the phytoplankton, the bigger underestimation of their biomarker pigments concentration is likely to happen due to the incomplete extraction. Thus, tissue grinding procedure should be included for HPLC analysis in all cases, to prevent the underestimation of not only Chl a but also carotenoids pigments.

A Method for Generation of Grinding Map based on Automatic Mold Measurement (금형 자동측정에 의한 사상맵 생성)

  • Jeoung, Nam-Yeoung;Cho, Jin-Hyung;Oh, Hyun-Seung;Lee, Sae-Jae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.4
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    • pp.248-255
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    • 2018
  • Ensuring the quality of molds is one of the major issues in mass production. In general, securing the quality of the molds is achieved by repeating grinding and die spotting after machining the molds based on engineer's decision. However, this heuristic method is affected by the engineer's skill and working environment. Therefore, a lot of time and resources are needed in order to ensure quality. In this study, ensuring the quality of molds using grinding map which is generated using automatic measurement is proposed. An automatic measuring system based on CMM (Coordinate Measuring Machine) is developed for measuring the molds. This system generates the measurement path automatically using the 3D CAD model of products. CAD (ComputerAided-Design), CAM (Computer-Aided-Manufacturing), and CAQ (Computer-Aided-Quality) technology is integrated using DMIS (Dimensional Measuring Interface Standard) format in the automatic measuring system. After measuring the molds, a grinding map is generated using the gap between the CAD model and measured values of mold. The grinding map displays the machining tendency and the required amount of grinding with values on a 3D map. Therefore, the quality of molds can be ensured with exactness and quickness based on the grinding map. This study shows that integrating the planning, measuring, and analyzing based on computer technology can solve the problem of quality assurance of mold using the proposed method, therefore the productivity can be increased.