• 제목/요약/키워드: Grinding conditions

검색결과 358건 처리시간 0.029초

퍼지추론을 이용한 연삭가공조건 설정용 전문가 시스템의 개발

  • 신상룡;김남경;송지복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.121-125
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    • 1992
  • Grinding is considered as a very effective machining technology to attain the good surface quality of a components. However, the grinding operation still needs the skill and experience of an operator because of a lack of scientific and engineering principles. Therefore, recent development focus on expert systems which deal with domain specific knowledge in order to solve this problem. This paper describes an expert system for selecting the optimism grinding wheel by using the fuzzy reasoning and operation conditions in grinding. By the system unskilled workers will be able to make use of the knowledge and experience of skilled workers. The system is consist of programs that, (1) selection of the best wheel form among avairable wheel by using fuzzy reasoning, (2) determine wheel depth of cut, feed and wheel speed for grinding, work speed, and dressing condition. The developed system perform in using the CLIPS as a software tool and run under the IBM PC/AT as a hardware tool.

볼베어링 레이스면의 슈퍼피니싱에 관한 연구 (A Study on the Superfinishing of Ball Bearing Race)

  • 이재우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.879-882
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    • 1997
  • This paper aims to clarify the effect of the sol-gel sintered alumina grain and the PbO content of binder on the performance of the vitrified alumina stone for superfinishing the ball bearing race with the vitrified alumina superfinishing stone. The main conclusions obtained were as follows. The stone that contain 8- 11% PbO in binder shows the highest grinding ratio, and increasing or decreasing the PbO contents causes lower grinding ratio. When superfinishing with the stone using the 45% fused alumina and 55% sol-gel sintered alumina grain, the grinding ratio becomes the best, the other ratio of grain contents shows lower performance. With increasing the bending strength of stone, the grinding ratio becomes larger. The roughness of the finished surface is the lowest in case of using the stone of the above mentioned conditions.

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연삭 숫돌 상태의 감시 진단에 관한 연구 (A Study on the Monitoring Technology of Prediction for Grinding Wheel Condition)

  • 이전헌;강재훈;김원일;이윤경;왕덕현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.125-130
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    • 1994
  • Recently,manufacturing work been transformed to small acale production from with various items to act up to user's expectation from mass production with a little items required in the past. The FMS using NC type mother machinaries has been applied actively also in domestic manufacturing line to meet thus tendancy, but there are many machining troubles occured in work process not be settled yet. Nowdays high efficiency has been required no less than high precision in grinding work for the improvement of productivity. In this study, to represent more advanced FMS can be adapted to thus situation In-process type monitoring method using AE and Current sensors is suggested to investigatethe machining condition in grinding process. As results from this experimental study, is is recoqnized well that grinding conditions and dressing point of in time can be estimated effectively using monitoring method suggested. Furthermore, surface shape of grinding wheel on voluntary point of in time can be predicted indirectly through the observation and comparison of AE signal waveform obtained as performance of continuous dressing work.

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비구면 렌즈의 생산성 향상을 위한 최적가공조건선정 (Selection of optimal machining condition for productivity enhancement of aspheric surface lens)

  • 백승엽;이해동;김성철;이은상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.561-562
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    • 2006
  • To enhance the precision and productivity of ultra precision aspheric surface micro lens, the development of ultra-precision grinding system and process for the aspheric surface micro lens are described. In the work reported in this paper, an ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the grinding surface roughness and profile accuracy. This paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. The optimization of grinding conditions on ground surface roughness and profiles accuracy is investigated using the design of experiments.

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In-Process Measurement of ELID Grinding Status -Thickness of Insulating layer-

  • Ahn, Jung-Hwan;Kim, Hwa-Young;Seo, Young-Ho;Paik, In-Hwan
    • Journal of Mechanical Science and Technology
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    • 제15권9호
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    • pp.1268-1273
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    • 2001
  • To successfully establish the ELID-grinding, it is important to properly select the electrolytic condition according to grinding conditions. Currently, the selection of electrolytic condition is mainly dependent on the operators experience, which is one of difficulties preventing the successful application of ELID technique. In this study, an in-process measurement system of the insulating layer using two gap sensors-a capacitance type and an eddy current type-are developed and the change of the thickness of insulating layer during ELID grinding is detected. Evaluation experiments show the possibility to control the electrolytic condition through the in-process measurement of the layer status.

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브러시 디버링 연삭 시스템 특성에 관한 연구 (A study on the Character of Brush Deburring Grinding System)

  • 신관수
    • 한국생산제조학회지
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    • 제19권3호
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    • pp.414-418
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    • 2010
  • Due to the increasing demand for carious methodologies to improve the quality of products were introduced. A Brush the most frequently used type of grinding process is one of the deburring. in order to produce consistent burr shape, various machining conditions have been combined and applied to disk grinding process. Between the workpiece and the grinding disc to earn depends on the angle of the slope has been observed. Drastic increase of tool wear has been also observed along the inclination angle variation. Various burr shapes have been captured and analyzed using image processing technique.

환경 친화적 기계가공 기술에 관한 연구 연삭공정에서의 절삭유 미립화와 환경영향(I) (A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact in Grinding Operation (I))

  • 황준;정의식
    • 한국정밀공학회지
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    • 제22권6호
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    • pp.61-69
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    • 2005
  • This paper presents the experimental results to analyze the atomization characteristics and environmental impact of cutting fluid in grinding process. Grinding is a major machining process to improve surface quality with different machining mechanism which is compared with turning or milling process. The environmental impact due to aerosol generation via grinding process is a major concern associated with environmental consciousness. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near working zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This study can be provided a basic knowledge fur further research of environmental consciousness machining development.

소결방법에 따른 질화알루미늄의 연삭 가공 특성에 관한 연구 (A Study on the Grinding Characteristics of AlNs Produced by Different Sintering Techniques)

  • 조준현;이상민;문동주;이종찬;정재극;허찬
    • 한국기계가공학회지
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    • 제13권2호
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    • pp.94-99
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    • 2014
  • In this study, using AlN materials produced by two different sintering techniques, grinding experiments were performed under various grinding conditions, including different table speeds and cut depths. In order to measure the grinding force, a tool dynamometer was used. Surface roughness measurements and a digital microscope were also was used. The grinding forces were higher at a higher table speed and a higher cut depth. The experimental results show that the grinding characteristics of the two workpieces are similar.

전해드레싱에 의한 경취재료의 초정밀 연삭에 관한 연구 (A Study on the Ultraprecision Grinding for Brittle Materials With Electrolytic Dressing)

  • 김정두;이연종;이창열
    • 대한기계학회논문집
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    • 제17권6호
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    • pp.1486-1496
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    • 1993
  • 본 연구에서는 새로운 연속 전해드레싱 시스템을 구축하고 현재 전자재료로 널리 사용되고 있는 훼라이트에 대하여, 경면연삭을 실현하기 위한 제반 연삭조건 즉, 전해액의 영향, 파크전류와 펄스폭의 영향, 전해드레싱과 취성파괴와의 관계 등을 규명하였다.

실리콘 카바이드의 초정밀 연삭 가공에 관한 연구 (Research on Ultra-precision Grinding Work of Silicon Carbide)

  • 박순섭;원종호
    • 한국정밀공학회지
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    • 제26권9호
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    • pp.58-63
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    • 2009
  • Silicon carbide (SiC) has been used for many engineering applications because of their high strength at high temperatures and high resistances to chemical degradation. SiC is very useful especially for a glass lens mold whose components demanded to the machining with good surface finish and low surface damage. The performance and reliability of optical components are strongly influenced by the surface damage of SiC during grinding process. Therefore, the severe process condition optimization shall be necessary for the highly qualified SiC glass lens mold. Usually the major form of damage in grinding of SiC is a crack occurs at surface and subsurface. The energy introduced in the layers close to the surface leads to the formation of these cracks. The experimental studies have been carried out to get optimum conditions for grinding of silicon carbide. To get the required qualified surface finish in grinding of SiC, the selection of type of the wheel is also important. Grinding processes of sintered SiC work-pieces is carried out with varying wheel type, depth of cut and feed using diamond wheel. The machining result of the surface roughness and the number of flaws, have been analyzed by use of surface profilers and SEM.