• 제목/요약/키워드: Grinding capability

검색결과 11건 처리시간 0.025초

CNC 공구 연삭기의 개발 및 성능향상에 대한 연구

  • 김성청;이근찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.272-276
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    • 1993
  • We made to develop CNC Tool Grinding Machine automating the linear motion of X,Y,Z axis of table, and thetilting and rotation of tool holding vice by using Encorder to increase the efficiency of tool grinding for the Conventional Tool Grinding Machine. We did not consider the part of static, dynamic and thermal behavior that must necessary consider when wedesign, because we used existing Conventional Tool Grinding Machine as it is. We investigated simulation to make existing Conventional Tool Grinding Machine like CNC. We also designed it, and we compared the capability of existing Conventional Tool Grinding and CNC Tool Grinding Machine, and we investigated, too.

공작기계 특성을 고려한 최적연삭조건 설정방법 (Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics)

  • 김건희
    • 한국생산제조학회지
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    • 제7권5호
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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공작기계 특성을 고려한 최적연삭조건 설정 (Establishment Method of Optimum Grinding Conditions Considering with Machine Tool Characteristics)

  • 김건희;이재경;최창용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.8-13
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    • 1997
  • In order to utilize the information of well-known grinding data or grinding machine, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable.Therefore it is desirable for D/B, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish optimum grinding canditions which can maximize the machining efficiency.

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Model Development of Flexible Disk Grinding Process

  • Yoo, Song-Min;Choi, Myung-Jin;Kim, Young-Jin
    • Journal of Mechanical Science and Technology
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    • 제14권10호
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    • pp.1114-1121
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    • 2000
  • A flexible disk grinding process model was developed based on the dynamic relationship proposed by Kurfess and the influence of the major system parameters which potentially affect the grinding process was studied. Due to the process complexities, several new parameters were assumed to be kinematically dependent on the geometric layouts of the process. Different process stages had been defined depending on the kinematic relationships between the grinding disk and workpiece. A trend of depth of cut was simulated using the proposed model and compared with the empirically measured data in two dimensions. Due to a poor prediction capability of the first model, a modified model was proposed and a better performance has been proved to reveal a closer description of processed surface quality. Also a deflection length has been verified using a different analytical approach.

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신경망을 이용한 유연디스크 디버링가공 아크형상구간 인자예측에 관한 연구 (A Study on the Flexible Disk Deburring Process Arc Zone Parameter Prediction Using Neural Network)

  • 유송민
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.681-689
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    • 2009
  • Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.

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작업부하 및 발열 모니터링에 의한 엔진블록 호닝스톤 연삭성 평가 (Evaluation of the Grinding Performance of an Engine Block Honing Stone through Monitoring of Workload and Heat Generation)

  • 윤장우;김상범
    • 한국기계가공학회지
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    • 제18권4호
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    • pp.69-75
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    • 2019
  • Since gasoline engines are based on a combination of a cast iron liner and an aluminum block, which have different thermal properties and stiffnesses, bore shape distortion is likely to occur during honing due to uneven thermal deformation. To solve this problem, many tests and evaluations are needed to support the development of a high-performance honing stone with low heat generation. Moreover, performance evaluation, which depends on inspection and observation after work, often requires much trial and error to optimize tool design, due to challenges in the accurate interpretation of results. This study confirmed that the assessment of grinding capability was clarified by evaluating performance under severe work conditions and by in-situ measurement and recording of current consumption (workload) and heat generation during operation. As a result of using a honing stone with excellent grinding performance in engine block manufacture-in which cylinder bore distortion caused by thermal deformation during manufacture is a problem-a noticeable improvement in the degree of cylindricity was observed.

화력발전소의 미분기 미분도 조정장치 개조을 통한 보일러 효율의 평가에 관한 연구 (A Study on the Boiler Efficiency through the puliverizer classifier improvement of New Fossil Power Plant)

  • 권영수;서정세
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집D
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    • pp.721-725
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    • 2001
  • The main reason for applying pulverizer classifier-rotary type in fossil power plant is boiler high efficiency and energy saving movement in the government. This study intends to analyze the boiler efficiency through the pulverizer classifier-rotary type improvement in thermal power plant and makes its comparison to that of the used fixed type.

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고객관점의 음식물처리기 개발을 위한 QFD를 활용한 제품품질요인 분석 (Analysis of Product Quality Characteristics Using QFD for Food Waste Disposer Development from Customer Perspective)

  • 이재광;이태양
    • 대한안전경영과학회지
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    • 제14권1호
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    • pp.201-208
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    • 2012
  • Recently the market of the food waste disposer has increased. Therefore, many companies in the development of food garbage disposer has been increasing interest. In this study, we used QFD (Quality Function Development) to find out the quality factors for the development of the food waste disposer reflecting the consumer needs. HOQ (House Of Quality) showing the correlation between consumer characteristic and engineering characteristic was written by investigating the consumer needs based on the consumer complaints and survey. In addition, we generated the CTQ (Critical To Quality) reflecting the weighting of the importance of the parts. As the research result, the important quality factors for the food garbage disposer were the grinding capability, drying, and odor emission features. The crushing motor associated with grinding and dehydration appeared as the most important quality factors among the parts. Second thing was the fan motor associated with odor. The findings will be able to contribute to the development of the food waste disposer reflecting the consumer needs.

Surface Fairing with Boundary Continuity Based on the Wavelet Transform

  • Cho, Joo-Hyung;Kim, Tae-Wan;Lee, Kun-Woo
    • ETRI Journal
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    • 제23권2호
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    • pp.85-95
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    • 2001
  • The surface modeling capability of CAD systems is widely used to design products bounded by free form surfaces and curves. However, the surfaces or curves generated by popular data fitting methods usually have shape imperfections such as wiggles. Thus, fairing operations are required to remove the wiggles, which makes the surfaces or curves smooth. This paper proposes a new method based on the wavelet transform for fairing the surfaces or curves while preserving the continuity with adjacent surfaces or curves. The wavelet transform gives a hierarchical perspective of the surfaces and the curves, which can be decomposed into the overall sweep and details, i.e., local deviations from sweep like the wiggles. The proposed fairing method provides a similar effect on the mathematical surface as that of the grinding operation using sandpaper on the physical surface.

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산림바이오매스 수집용 칩하베스터의 개발과 생산성 및 비용 분석 (Development of Chip-harvester for Collecting Forest Biomass and an Analysis of Productivity and Cost of Operation)

  • 김재환;박상준
    • 한국산림과학회지
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    • 제106권1호
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    • pp.54-62
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    • 2017
  • 산림바이오매스의 효율적인 수집 및 운반을 위하여 칩하베스터를 개발하고 작업 생산성 및 비용을 분석하였다. 칩하베스터의 주요 목표제원은 속도 8 km/hr, 최대등판능력 $30^{\circ}$, 최대적재량 2,000 kg 등이고, 차체구조는 회전반경을 줄이기 위하여 차체굴절식을 채택하고, 주행장치는 6륜 구동으로 후륜은 접지력을 높이기 위하여 탠덤보기방식을 채택하였다. 개발된 칩하베스터의 주행테스트 결과, 칩 적재시 ${\pm}10%$ 경사에서 각각 6.9 km/hr, 8.1 km/hr로 나타났다. 또한, 공차시 ${\pm}10%$ 경사에서 각각 7.3 km/hr, 7.9 km/hr로 나타났다. 따라서, 주행성능은 개발목표를 달성하였다고 판단된다. 작업생산성 및 비용을 분석한 결과, 파쇄 및 운반의 작업생산성은 약 $10m^3$/일이었으며, 작업비용은 393,126원/일로 나타났다.