• Title/Summary/Keyword: Grinding capability

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CNC 공구 연삭기의 개발 및 성능향상에 대한 연구

  • 김성청;이근찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.272-276
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    • 1993
  • We made to develop CNC Tool Grinding Machine automating the linear motion of X,Y,Z axis of table, and thetilting and rotation of tool holding vice by using Encorder to increase the efficiency of tool grinding for the Conventional Tool Grinding Machine. We did not consider the part of static, dynamic and thermal behavior that must necessary consider when wedesign, because we used existing Conventional Tool Grinding Machine as it is. We investigated simulation to make existing Conventional Tool Grinding Machine like CNC. We also designed it, and we compared the capability of existing Conventional Tool Grinding and CNC Tool Grinding Machine, and we investigated, too.

Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정방법)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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Establishment Method of Optimum Grinding Conditions Considering with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정)

  • 김건희;이재경;최창용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.8-13
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    • 1997
  • In order to utilize the information of well-known grinding data or grinding machine, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable.Therefore it is desirable for D/B, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish optimum grinding canditions which can maximize the machining efficiency.

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Model Development of Flexible Disk Grinding Process

  • Yoo, Song-Min;Choi, Myung-Jin;Kim, Young-Jin
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1114-1121
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    • 2000
  • A flexible disk grinding process model was developed based on the dynamic relationship proposed by Kurfess and the influence of the major system parameters which potentially affect the grinding process was studied. Due to the process complexities, several new parameters were assumed to be kinematically dependent on the geometric layouts of the process. Different process stages had been defined depending on the kinematic relationships between the grinding disk and workpiece. A trend of depth of cut was simulated using the proposed model and compared with the empirically measured data in two dimensions. Due to a poor prediction capability of the first model, a modified model was proposed and a better performance has been proved to reveal a closer description of processed surface quality. Also a deflection length has been verified using a different analytical approach.

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A Study on the Flexible Disk Deburring Process Arc Zone Parameter Prediction Using Neural Network (신경망을 이용한 유연디스크 디버링가공 아크형상구간 인자예측에 관한 연구)

  • Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.681-689
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    • 2009
  • Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.

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Evaluation of the Grinding Performance of an Engine Block Honing Stone through Monitoring of Workload and Heat Generation (작업부하 및 발열 모니터링에 의한 엔진블록 호닝스톤 연삭성 평가)

  • Yun, Jang-Woo;Kim, Sang-Beom
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.69-75
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    • 2019
  • Since gasoline engines are based on a combination of a cast iron liner and an aluminum block, which have different thermal properties and stiffnesses, bore shape distortion is likely to occur during honing due to uneven thermal deformation. To solve this problem, many tests and evaluations are needed to support the development of a high-performance honing stone with low heat generation. Moreover, performance evaluation, which depends on inspection and observation after work, often requires much trial and error to optimize tool design, due to challenges in the accurate interpretation of results. This study confirmed that the assessment of grinding capability was clarified by evaluating performance under severe work conditions and by in-situ measurement and recording of current consumption (workload) and heat generation during operation. As a result of using a honing stone with excellent grinding performance in engine block manufacture-in which cylinder bore distortion caused by thermal deformation during manufacture is a problem-a noticeable improvement in the degree of cylindricity was observed.

A Study on the Boiler Efficiency through the puliverizer classifier improvement of New Fossil Power Plant (화력발전소의 미분기 미분도 조정장치 개조을 통한 보일러 효율의 평가에 관한 연구)

  • Kweon, Y.S.;Suh, J.S.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.721-725
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    • 2001
  • The main reason for applying pulverizer classifier-rotary type in fossil power plant is boiler high efficiency and energy saving movement in the government. This study intends to analyze the boiler efficiency through the pulverizer classifier-rotary type improvement in thermal power plant and makes its comparison to that of the used fixed type.

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Analysis of Product Quality Characteristics Using QFD for Food Waste Disposer Development from Customer Perspective (고객관점의 음식물처리기 개발을 위한 QFD를 활용한 제품품질요인 분석)

  • Lee, Jae-Kwang;Lee, Tae-Yang
    • Journal of the Korea Safety Management & Science
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    • v.14 no.1
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    • pp.201-208
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    • 2012
  • Recently the market of the food waste disposer has increased. Therefore, many companies in the development of food garbage disposer has been increasing interest. In this study, we used QFD (Quality Function Development) to find out the quality factors for the development of the food waste disposer reflecting the consumer needs. HOQ (House Of Quality) showing the correlation between consumer characteristic and engineering characteristic was written by investigating the consumer needs based on the consumer complaints and survey. In addition, we generated the CTQ (Critical To Quality) reflecting the weighting of the importance of the parts. As the research result, the important quality factors for the food garbage disposer were the grinding capability, drying, and odor emission features. The crushing motor associated with grinding and dehydration appeared as the most important quality factors among the parts. Second thing was the fan motor associated with odor. The findings will be able to contribute to the development of the food waste disposer reflecting the consumer needs.

Surface Fairing with Boundary Continuity Based on the Wavelet Transform

  • Cho, Joo-Hyung;Kim, Tae-Wan;Lee, Kun-Woo
    • ETRI Journal
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    • v.23 no.2
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    • pp.85-95
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    • 2001
  • The surface modeling capability of CAD systems is widely used to design products bounded by free form surfaces and curves. However, the surfaces or curves generated by popular data fitting methods usually have shape imperfections such as wiggles. Thus, fairing operations are required to remove the wiggles, which makes the surfaces or curves smooth. This paper proposes a new method based on the wavelet transform for fairing the surfaces or curves while preserving the continuity with adjacent surfaces or curves. The wavelet transform gives a hierarchical perspective of the surfaces and the curves, which can be decomposed into the overall sweep and details, i.e., local deviations from sweep like the wiggles. The proposed fairing method provides a similar effect on the mathematical surface as that of the grinding operation using sandpaper on the physical surface.

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Development of Chip-harvester for Collecting Forest Biomass and an Analysis of Productivity and Cost of Operation (산림바이오매스 수집용 칩하베스터의 개발과 생산성 및 비용 분석)

  • Kim, Jae-Hwan;Park, Sang-Jun
    • Journal of Korean Society of Forest Science
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    • v.106 no.1
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    • pp.54-62
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    • 2017
  • This study was carried to develop the chip-harvester and to analysis the operation productivity and cost for effective collection and forwarding of forest biomass. Main target specification of chip-harvester is speed of 8km/h, maximum climbing capacity of $30^{\circ}$ and maximum load capability of 2000 kg. Body structure is articulate type to reduce turning radius. Driving equipment is six-wheel drive, and a rear wheel is tandem bogie type to increase grip force. As a result of the driving test about developed chip-harvester, driving speed was 6.9 km/hr and 8.1 km/hr in ${\pm}10%$ slope with loaded and 7.3 km/hr and 7.9 km/hr in ${\pm}10%$ slope without load. As a result of the operation productivity and cost, operation productivity of grinding and forwarding was approximately $10m^3$ per day, and operation cost was 393,126 won per day.