• 제목/요약/키워드: Grinding Mechanism

검색결과 101건 처리시간 0.038초

STS304 파이프 내면의 초정밀 자기연마 (Ultra Finishing by Magnet-abrasive Grinding for Internal-face of STS304 Pipe)

  • 김희남;윤영권;심재환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.947-952
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    • 1997
  • The magnetic polishing is the useful method to finish using magnetic power of a magnet. The time hasn't been that long since the magnetic polishing method was introduced to korea as one of precision polishing techniques. However, the reasons for not being spreaded widely are the magnetic polishing method don't have mediocrity for machine, the efficiency of magnet-abrasive is confined as a bad polishing, and there are not many researchers in this field. The mechanism of this R&D is dealing with the dynamic state of magnet-abrasive. This paper deals with mediocritizing magnetic polishing device into regular lathe and this experiment was conducted in order to get a best surface roughness with low cost. Beside the subsidiary experiment was performed using the mixed magnet-abrasive with general alumina, barium. This paper introduced the main reason for difficulty using this method in industrial field. It needs more continues research on it. This paper contains the result of experiment to acquire the best surface roughness, not using the high-cost polishing material in processing. The average diameters of magnet-abrasive are the particles of 150 $\mu\textrm{m}$, 250 $\mu\textrm{m}$.

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초음파 진동을 이용한 취성재료 가공기술에 관한 연구 (A Study on Micro Ultrasonic machining for Brittle Material Using Ultrasonic vibration)

  • 이석우;최헌종;이봉구
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.969-972
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    • 1997
  • Ultrasonic machining technology has been developed over recent years for he manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile application. The past decade has seen a tremendous in the use of ceramic in structural application. The excellent thermal, chemical and wear resistance of these material can be realized because of recent improvement in the overall strength and uniformity of advanced ceramics. Ultrasonic machining, in which abrasive particles in slurry with water are presented to the work surface in the presence of an ultrasonic-vibrating tool, is process which should be of considerable interest, as its potential is not limited by he electrical or chemical characteristics of the work material, making it suitable for application to ceramics. In order to improve the currently used ultrasonic machining using ultrasonic energy, technical accumulation is needed steadily through development of exciting device of ultrasonic machine composed of piezoelectric vibrator and horn. This paper intends to further the understanding of the basic mechanism of ultrasonic machining for brittle material and ultrasonic machining of ceramics based in the fracture-mechanic concept has been analyzed.

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고경도강(AISI 4140, HrC60)의 하드터닝에서 가공속도 및 윤활조건 변경에 따른 CBN 공구의 마모 특성 (Wear Characteristics of CBN Tools on Hard Turning of AISI 4140)

  • 양기동;박경희;이명규;이동윤
    • 한국정밀공학회지
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    • 제31권9호
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    • pp.799-804
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    • 2014
  • Hard turning is a machining process for hardened materials with high surface quality so that grinding process can be eliminated. Therefore, the hard turning is capable of reducing machining time and improving productivity. In this study, hardened AISI4140 (high-carbon chromium steel) that has excellent yield strength, toughness and wear resistance was finish turned using CBN tools. Wear characteristics of CBN tool was analyzed in dry and MQL mixed with nano-particle (Nano-MQL). The dominant fracture mechanism of CBN tool is diffusion and dissolution wear on the rake surface resulting in thinner cutting edge. Abrasive wear by hard inclusion in AISI4140 was dominant on the flank surface. Nano-MQL reduced tool wear comparing with the dry machining but chip evacuation should be considered. A cryogenically treated tool showed promising result in tool wear.

초경합금재의 하드터닝에서 공구재종에 따른 절삭성 (Hard Turning Machinability of V30 Cemented Carbide with PCD, cBN and PcBN Cutting Tool)

  • 허성중
    • 한국정밀공학회지
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    • 제25권12호
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    • pp.47-54
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    • 2008
  • Hard turning process can be defined as a single-point machining process carried out on "hard" materials. The process is intended to replace or limit traditional grinding operations that are expensive, environmentally unfriendly, and inflexible. The purpose of this study is to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, tool wear shape and chip formation by the outer cutting of a kind of wear resistant tungsten carbide V30. Hard turning experiments were carried out on this alloy using the PCD (Poly Crystalline Diamond), cBN (cubic Boron Nitride) and PcBN (Polycrystalline cubic Boron Nitride) cutting tools. The PcBN and the usual cBN tools were used to be compare with the PCD tool and the dry turning was carried out. The PcBN is attractive as the tool material which replaces the PCD. The tool wear width and cutting force were measured, and the worn tool and chip were observed. The difference of the tool wear mechanism among the three tool materials was investigated.

Magnetron Sputtering법에 의해 증착한 MoS$_2$ 박막의 고진공하에서의 트라이볼로지적 특성 (Tribological characteristics of sputtered MoS$_2$films with Magnetron Sputtering Method in High Vacuum)

  • 안찬욱;김석삼;이상로
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.406-413
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    • 2000
  • The friction and wear behaviors of Magnetron Sputtered MoS$_2$films were investigated by using a pin on disk type tester which was designed and manufactured for this experiment. The experiment was conducted by using silicon nitride (Si$_3$N$_4$) as a pin material and Magnetron Sputtered MoS$_2$on bearing steel (STB2) as a disk material, under operating conditions that include different surface roughness (Polishing specimen, Grinding specimen)(2types), linear sliding velocities in the range of 22, 44, 66mm/sec (3types), normal loads vary from 9.8N, 19.6N, 29.4N(3types), corresponding to contact pressures of 1.9∼2.7GPa and atmospheric conditions of high vacuum( 1.3${\times}$10$\^$-4/Pa), medium vacuum( 1.3${\times}$10$\^$-l/Pa), ambient air(10$\^$5/Pa)(3types). We investigated fracture mechanism in magnetron sputtered MoS$_2$films with Magnetron Sputtering method in each experiment.

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Anti-inflammatory Activity of Extracts from Ultra-Fine Ground Saururus chinensis Leaves in Lipopolysaccharide-Stimulated Raw 264.7 Cells

  • Kim, Dong-Hee;Cho, Jun-Hyo;Cho, Young-Je
    • Journal of Applied Biological Chemistry
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    • 제59권1호
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    • pp.37-43
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    • 2016
  • Bioactive components of ultra-fine ground Saururus, the extraction yield increases when the leaves are ultra-fine ground. Comparison of normal-ground and ultra-fine ground Saururus chinensis leaves showed that the solid content and antiinflammatory activity of ultra-fine ground extracts was higher than that of normal-ground extracts. Lipopolysaccharide (LPS)-stimulated Raw 264.7 cells were treated with different concentrations of Saururus chinensis extract and the amount of nitric oxide (NO) was determined; LPS-treated cells produced 2 times more NO than cells that were not treated with LPS. Moreover, the NO production in cells treated with Saururus chinensis extract was inhibited in a concentration-dependent manner. Because the stimulant-induced NO production is regulated by the inducible nitric oxide synthase (iNOS), we measured the iNOS protein level to elucidate the mechanism by which the NO production was inhibited. We found that the amount of iNOS decreased dose-dependently. It was reduced by 53% at a Saururus chinensis extract concentration of $100{\mu}g/mL$. The protein expression of cyclooxygenase-2 (COX-2) in LPS-treated Raw 264.7 cells was inhibited by 31% at $100{\mu}g/mL$ of Saururus chinensis extract. Gel shift of the nuclear factor kappa B-DNA complex occurred in LPS-treated cells and the intensity of the band decreased gradually in a concentration-dependent manner. Ultra-fine ground Saururus chinensis extract had a concentration-dependent inhibitory effect on the production of prostaglandin $E_2$, tumor necrosis factor ${\alpha}$, interleukin $1{\beta}$ (IL-$1{\beta}$), IL-6, and IL-8 in LPS-treated Raw 264.7 cells, i.e., at $50{\mu}g/mL$ of Saururus chinensis extract, their levels were decreased by 53, 67, 52, 37, and 21% respectively.

단면 연마된 실리콘 웨이퍼의 열에 의한 휨 거동 (Thermal Warpage Behavior of Single-Side Polished Silicon Wafers)

  • 김준모;구창연;김택수
    • 마이크로전자및패키징학회지
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    • 제27권3호
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    • pp.89-93
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    • 2020
  • 반도체 패키지의 경박단소화로 인해 발생하는 복잡한 휨 거동은 내부 응력을 발생시켜 박리나 균열과 같은 다양한 기계적인 결함을 야기한다. 이에 따른 수율 감소를 막기 위해 휨 거동을 정확하게 예측하려는 노력은 다양한 측면에서 그 접근이 이루어지고 있다. 이 중 패키지를 구성하는 주 재료인 실리콘 웨이퍼는 일반적으로 균질한 물질로 취급되어 열에 의한 휨 거동은 전혀 없는 것으로 묘사된다. 그러나 실리콘을 얇게 가공하기 위해서 진행되는 그라인딩과 폴리싱에 의해 상온에서 휨이 발생한다는 사실이 보고되어 있고, 이는 표면에 형성되는 damage layer가 두께 방향으로 불균질함을 발생시키는 것으로부터 기인한다. 이에 본 논문에서는 반도체 패키징 공정 중 최고온 공정 과정인 solder reflow 온도에서 단면 연마된 웨이퍼가 나타내는 휨 거동을 측정하고, 이러한 휨 량이 나타나는 원인을 연마된 면과 그렇지 않은 면의 열팽창계수를 측정함으로써 밝혀내었다. 측정에는 미세 변형률과 형상이 모두 측정 가능한 3차원 디지털 이미지 상관법(Digital Image Correlation; DIC)을 이용하였다.

수화물 소성에 의한 고순도 다공성 CaO·Al2O3 클링커의 합성 (Synthesis of Pure and Porous CaO·Al2O3 Clinker by Burning of Hydrates)

  • 김두혁;송태웅
    • 한국세라믹학회지
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    • 제47권5호
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    • pp.401-406
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    • 2010
  • For the lower-temperature preparation of calcium monoaluminate(CA, C:CaO, A:$Al_2O_3$) clinker which is hard to synthesize purely within its melting point, an equimolar hydrate was obtained and then used as a starting raw material of clinker burning. The hydrate was prepared from a mixture of waste oyster shell and industrial aluminium hydroxide by heating to $1200^{\circ}C$, grinding and mixing with water. The hydrate was composed of amorphous aluminium hydroxide and $C_3AH_6$(H:$H_2O$) formed by resolution-precipitation mechanism of the system C-A-H. By heating the hydrate, nearly pure and porous calcium monoaluminate clinker was formed at $1400^{\circ}C$ which is fairly lower temperature than that of its melting point. The formation of calcium monoaluminate was performed mainly by the reaction between amorphous alumina and $C_{12}A_7$ caused by the decomposition of $C_3AH_6$. The immediate and earlier formation of $C_{12}A_7$ seemed to be accelerated by not only high surface area and instability of the thermally decomposed hydrate but also the catalytic effect of water decomposed from the hydrate. The final calcium monoaluminate clinker was very porous because of the influence of highly porous shape of the thermally decomposed hydrate.

해체 콘크리트 폐기물로부터 방사성핵종 분리 (Separation of Radionuclide from Dismantled Concrete Waste)

  • 민병연;박정우;최왕규;이근우
    • 방사성폐기물학회지
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    • 제7권2호
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    • pp.79-86
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    • 2009
  • 원자력시설의 콘크리트 폐기물은 서로 다른 메카니즘에 의해 다양한 핵종에 의해 방사화 되거나 오염된다. 우라늄 변환시설 및 연구로 해체 시 발생된 오염된 콘크리트의 부피감용을 위해 가열 분쇄 실험에 의해 자갈, 모래, 페이스트의 골재의 크기에 따른 핵종의 분배특성에 대해 고찰하였다. 실험결과 대부분의 방사성 핵종은 골재로부터 제거되어 페이스트에 존재하였으며 특히, 가열 온도는 방사성 핵종을 오염된 콘크리트 폐기물로부터 분리하는데 중요한 변수로 확인되었다. 즉, 콘크리트 표면에 오염된 물질은 밀도가 높은 자갈, 모래보다는 다공성 물질의 페이스트에 농축되었다. 방사화 콘크리트에서는 80%, 우라늄 변환시설의 콘크리트 폐기물에서는 약 75% 정도의 부피감용을 얻었다.

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신예미 광산 철광석의 볼밀 분쇄 및 단체분리 특성 연구 (Breakage and Liberation Characteristics of Iron Ore from Shinyemi Mine by Ball Mill)

  • 이돈우;권지회;김관호;조희찬
    • 자원리싸이클링
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    • 제29권3호
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    • pp.11-23
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    • 2020
  • 본 연구에서는 정선 신예미 광산 철광석을 대상으로 볼밀에 의한 분쇄 및 단체분리 특성을 파악하고자 하였다. 자력 선별을 통해 얻은 세 가지 품위의 시료에 대해, 볼밀 단일 입도 분쇄실험 및 비선형 계획법을 이용한 역산법으로 물질수지방정식을 구성하는 분쇄 함수 인자를 도출하였다. 그 결과 철광석 품위의 증가에 따라 분쇄율은 감소하였으며, 입도 민감도는 감소하였다. 이는 철광석 내의 자철석 입자가 미소 균열의 전파를 지연하는 효과에 기인하는 것으로 판단된다. 분쇄 분포 관찰 결과, 품위가 증가할수록 압축 및 충격 파괴가 주된 파분쇄 메커니즘으로 나타났으며, 이는 입자 내부 자철석 입자의 응력 분산 효과에 기인하는 것으로 판단된다. 분석 결과 단체분리도는 품위 증가 및 입도 감소에 따라 증가하였다. 분쇄함수와 입도-단체분리도 관계를 이용, 분쇄진행에 따른 단체분리도 변화를 예측할 수 있는 모델을 수립하였으며, 본 연구를 통해 도출한 분쇄함수들에 실제 운전 조건에 따른 스케일업 인자 적용 시, 실제 광산 공정에서의 분쇄시간에 따른 입도 및 단체분리도를 예측할 수 있을 것으로 판단된다.