• Title/Summary/Keyword: Green Density

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감마선을 이용한 소결 전 Fe/Ni 분말야금 판재의 밀도측정에 관한 연구 (Studies on Density Measurement of Green Fe/Ni P/M Sheet Using ${\gamma}-ray$)

  • 조경식;이종오;이상율;이주석
    • 비파괴검사학회지
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    • 제12권3호
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    • pp.7-11
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    • 1992
  • Accurate measurement of green density of compacted part in the powder metallurgy industry is rather fundamental but extremely important process that decide the quality of the sintered part. In case of green sheet P/M product, the green density as well as the distribution of the density must be examined for the same reasons. Currently in most cases, density measuring process is being performed applying conventional Archimedes principles. However this method is not only time-consuming but also often inaccurate because of the inherent nature of the process, such as part sectioning, closing of surface porosity with wax and weighing in air and in water. Therefore, it is necessary to develop a faster and more accurate method to measure the density of green sheet P/M product. In this work, a nondestructive density measurement device using gamma-ray absorption principles was constructed and the optimum condition for measuring green density of P/M sheet and its distribution was sought. The results showed that this method was very effective in terms of measuring time and accuracy.

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압축성형공정에 대한 알루미나 성형체 밀도분포의 FE 분석 (FE Analysis of Alumina Green Body Density for Pressure Compaction Process)

  • 임종인;육영진
    • 한국세라믹학회지
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    • 제43권12호
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    • pp.859-864
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    • 2006
  • For the pressure compaction process of the ceramic powder, the green density is very different with both the ceramic body shape and the processing conditions. The density difference cause non-uniform shrinkages and deformations, and make cracks in the sintered ceramics. In this paper, Material properties of the alumina powder mixed with binder and the friction coefficient between the powder and the tool set were determined through the simple compaction experiments: Also the powder flow characteristics were simulated and the green density was analyzed during the powder compaction process with Finite Element Method (FEM). The results show that the density distributions of the green body were improved at the optimized processing condition and both the possibility of the farming crack generation and rho deformation of the sintered Alumina body were reduced.

하소온도가 Magnesia의 치밀화에 미치는 영향 (Effect of Calcination Temperature on Densification of Magnesia)

  • 전웅;정대식;김효준
    • 한국세라믹학회지
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    • 제34권6호
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    • pp.659-667
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    • 1997
  • The effect of calcination temperature of Mg(OH)2 on the green density and densification of MgO was investigated. It was observed that the impure magnesium hydroxide powder showed a higher crystallization rate while it had a lower tendency of agglomeration between periclae crystallites, as compared to that of the pure magnesium hydroxide powder. In the case of calcination of the powders under 85$0^{\circ}C$, the impure powder showed the higher green and sintered density. In spite of higher green density upon the calcination over 100$0^{\circ}C$, the impure powder showed the lower sintered density, caused by exaggerated growth of the periclase crystallites. The highest sintered densities in the both powders were obtained at the calcination temperature of 100$0^{\circ}C$. And the green density was inversely proportional to the sintered density at the calcination over 100$0^{\circ}C$.

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Ni-Zn-Cu계 페라이트 시트에서 충진 밀도에 따른 시트 휨 현상 (The Effect of Packing Density on the Warpage Behavior of Ni-Zn-Cu Ferrite Sheets)

  • 김시연;여동훈;신효순;송우창;윤호규
    • 한국전기전자재료학회논문지
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    • 제28권12호
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    • pp.781-786
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    • 2015
  • It is necessary for ferrite sheets to be fabricated with high packing density for excellent electrical properties and high strength. In this study, the relationship between the warpage and the packing density of ferrite green sheet, was investigated with amount variation of organic additives. With 0.4 wt% of dispersant, the packing density was about 48% and warpage appeared 0.5~1.3 mm high. With 1.4 wt% of dispersant, the packing density increased up to 57% and warpage appeared 0.8~2.1 mm high. With high packing density, warpage appeared along the edges of specimen, while with low packing density, deformation appeared over whole specimen inhomogeneously. It is thought that inhomogeneous deformation after sintering came from the inhomogeneity in green sheet prepared with badly dispersed slurry. With good homogeneity in green sheet from well-dispersed slurry, isotropic shrinkage is thought to have occurred along the distance from center to edges of specimen during sintering.

서울시 아파트단지내 조경수목 배식특성 및 개선 연구 (Improvement Planting Method and Characteristics of Planting Design with Ornamental Trees in Apartment Complex, Seoul)

  • 이경재;한봉호;이수동
    • 한국환경생태학회지
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    • 제18권2호
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    • pp.236-248
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    • 2004
  • 본 연구는 서울시에 조성된 아파트단지내 녹지를 대상으로 식재개념, 식재밀도, 식재유형 및 패턴 등 배식특성을 조사.분석하여 개선방안을 제시하고자 실시하였다. 대상지는 아파트단지 녹지면적이 크게 달라지는 시기의 대표대상지인 1978년에 준공된 강서구 화곡주공아파트(2단지)(용적률:99%), 1983년에 준공되 강남구 삼익그린아파트(2차)(용적률:175%), 1992년에 준공된 강서구 동신대아아파트(용적률:225%)를 선정하였으며 녹지를 전면녹지, 측면녹지, 후면녹지로 구분하였다. 대상지의 녹지유형별 식재개념은 경관식재로만 이루어져 시기에 따른 차이는 없었으며 식재종에 있어서도 외래종 조경수목이 주를 이루어 녹지공간별 차이는 없었다. 아파트단지의 식재밀도은 교목 및 아교목층 0.0~0.2주/$m^{2}$로 관목층의 식재밀도가 부족하였으나 조성시기에 따른 식재밀도의 차이는 없었다. 층위구조는 교목.아교목층과 관목층 수목이 각각 다른 위치에 평면적으로 식재된 단층구조이었으며 녹지공간과 관계없이 독립식재, 열식재, 부등변삼각식재가 주로 활용되었다. 아파트 단지내 녹지는 공가별 식재개념에 따라 식재종, 식재밀도, 층위구조, 식재패턴이 다양하게 이루어져야 하므로 식재개념에 차별화시키기 위하여 전면녹지는 시각적 차폐와 미적인 기능, 후면녹지는 녹지량 증지 및 생태적 개념, 측면녹지는 녹지량을 증진을 주된 목적으로 조성할 것을 제안하였다.

겔-케스팅한 알루미나 성형체에서 출발입도가 공정변수 및 성형 미세구조에 미치는 영향 (Effects of particle size on processing variables and green microstructure in gelcast alumina green bodies)

  • 하창기;김재원;조창용;백운규;정연길
    • 한국재료학회지
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    • 제11권10호
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    • pp.869-878
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    • 2001
  • Alumina $(Al_2O_3)$ green bodies were fabricated by gel-casting using three kinds of alumina with different particle size (mean particle size: 4.6 $\mu\textrm{m}$, 0.32 $\mu\textrm{m}$, 10nm). The effects of particle size on gel-casting process and green microstructure were investigated. The optimum dispersion conditions using ammonium salt (D-3019) as dispersant were 0.2 wt% (4.63 $\mu\textrm{m}$), 0.5 wt% (0.32 $\mu\textrm{m}$), and 5.0 wt% (10 nm), in high solid loading. The optimum solid loading of each starting material for gel-casting was obtained as 59 vol% (4.63 $\mu\textrm{m}$), 57 vol% (0.32 $\mu\textrm{m}$), 15 vol% (10 nm), depending on particle size, indicating that nano-size particle (10 nm) represent lower solid loading as high specific surface area than those of other two starting materials. The drying at ambient conditions (humidity; $\thickapprox$90%) was performed more than 48hrs to enable ejection of the part from the mold and then at $120^{\circ}C$ for 2hrs in an air oven, showing no crack and flaw in the dried green bodies. The pore size and distribution of the gelcast green bodies showed the significant decrease with decreasing particle size. Green microstructure was dependent on the pore size and distribution due to the particle size, and on the deairing step. The green density maximum obtained was 58.9% (4.63 $\mu\textrm{m}$), 60% (0.32 $\mu\textrm{m}$), 47% (10 nm) theoretical density (TD), and the deairing step applied before gel-casting did not affect green density.

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The Hypocholesterolemic Effect of Green Tea EGCG Was Not Mediated Via the Stimulation of the Low-Density Lipoprotein Receptor Gene Expression in Cholesterol-Fed Rats

  • Moon Hee-Jung;Kim Yangha
    • Nutritional Sciences
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    • 제8권3호
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    • pp.175-180
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    • 2005
  • Green tea, which has high polyphenols amount, is thought to have hypocholesterolemic effects. The present study was performed to further examine the hypocholesterolemic action of green tea, especially (-) epigallocatechin gallate (EGCG) for its effect on diet-induced hypercholesterolemia in rats. Male Sprague-Dawley rats (n=15) were fed a green tea-free diet (control), $1.0\%$ green tea catechin (catechin) or $0.5\%$ green tea catechin EGCG for seven weeks. Hypercholesterolemia was induced by adding $1\%$ cholesterol and $0.5\%$ cholic acid to all diets. There was no difference in food intake and body weight gain among the groups. The green tea EGCG treatment led to a significant improvement in plasma levels of total cholesterol, low density lipoprotein (LDL)-cholesterol and high density lipoprotein (HDL)/LDL ratio (p<0.05). There was no significant effect on the plasma HDL-cholesterol level. The catechin treatment led to a 4.19-fold increase in the LDL-receptor mRNA level compared to the control, but the EGCG treatment did not affect the hepatic LDL-receptor mRNA level. Our results suggest that when blood cholesterol level is down-regulated by green tea EGCG, the LDL receptor gene-independent pathway may dominate the hypocholesterolemic action of EGCG.

Green Machining of the Warm Compacted Sinter Hardenable Material

  • Cheng, Chao-Hsu;Chiu, Ken;Guo, Ray
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.295-296
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    • 2006
  • High hardness of P/M parts can be obtained in the cooling section of the sintering furnace by using sinter hardenable materials, thus the post-sintering heat treatment can be eliminated. However, the sinter hardened materials would have difficulties in secondary machining if it is required, which will limit the applications of sinter hardenable materials in the machined parts. Recent development in warm compaction technology can enable us not only to achieve the high green density up to $7.4\;g/cm^3$, but also the high green strength which is needed for green machining. Therefore by using warm compaction technology, the green machining can be applied to sinter hardenable materials for the high density, strength and hardness P/M parts. In the present study, a pre-alloyed steel powder, ATOMET4601, was used by mixing with 2.0% copper, 1.0% nickel, 0.9% graphite and a proprietary lubricant using a binder treatment process - FLOMET. The specimens were compacted and green machined with different machining parameters. The machined surface finish and part integrity were evaluated in selecting the optimal conditions for green machining. The possibility of applying the green machining to the high-density structural parts was explored.

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Development of High Strength Sintered Steel by High Pressure Warm Compaction Using Die Wall Lubrication

  • Matsumoto, Nobuhiko;Miyake, Toshitake;Kondoh, Mikio;Ando, Kimihiko;Tanino, Hitoshi
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.197-198
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    • 2006
  • The high pressure compaction without internal lubricant and the high green density even with the pore free density were achieved by the newly developed die wall lubricant for warm compaction. This developed die wall lubricated warm compaction followed by high temperature sintering resulted in not only the superior mechanical property but also the low dimensional change. In this paper, the effects of increasing the green density on the sintered density, the dimensional change and the mechanical property are mainly discussed

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(Nd, Dy)-Fe-B 소결자석의 성형조건에 따른 자기특성 변화 (Variation of Magnetic Properties of (Nd, Dy)-Fe-B Sintered Magnets with Compaction Conditions)

  • 남궁석;이민우;한세준;장태석
    • 한국분말재료학회지
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    • 제19권1호
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    • pp.1-5
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    • 2012
  • In order to improve the remanence of (Nd, Dy)-Fe-B sintered magnets, we investigated the influence of compaction conditions such as packing density, applied field and green density on the magnetic properties. While the remanence decreased with increasing the packing density and green density, it increased with the increase of the applied field. In addition, XRD analysis revealed that the remanence was enhanced as the degree of powder alignment was improved. The green density was more influential on the remanence than the packing density and applied field.