• 제목/요약/키워드: Grain sizes

검색결과 446건 처리시간 0.026초

프랙탈 차원에 의한 소자 표면의 정량화 분석 (Quantification Analysis of Element Surface by Fractal Dimension)

  • 홍경진
    • 한국인터넷방송통신학회논문지
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    • 제23권1호
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    • pp.145-149
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    • 2023
  • 표면의 고해상도 이미지는 나노(nano)사이즈 부터 마이크로미터까지 특정한 크기를 갖는 기공이나 형상에 대한 자세한 정보를 제공한다. 그러나 표면의 고해상도 이미지로 부터 기공이나 형상에 대한 효율적인 연관성을 결정하는 것은 아직 확실하지 않다. 기공이나 형상의 효율적 연관성을 위하여 소자의 표면특성은 SEM 사진을 촬영하고 이미지를 이진화하여 프랙탈 차원으로 고찰하였다. 소자의 표면 분석을 위하여 프랙탈 프로그램은 직접 코딩하였다. 소자 표면 특성과 전기적 특성은 프랙탈 차원과 연관성이 있을 것으로 생각된다. 프랙탈 차원은 내부 기공의 증가와 더불어 감소하였다. 소자 표면의 구조적 특성인 입자의 밀도와 입계는 프랙탈 차원과 연관이 있었다. 입자의 크기는 프랙탈 차원의 증가와 더불어 감소하였으며 균일하게 형성되었다. 입자가 균일하게 형성되면 기공이 적게 존재하여 프랙탈 차원이 증가하였다.

Ag/WC 소결 전기 접점 소재의 미세조직, 기계적 및 전기적 특성에 미치는 WC 입자 크기의 영향 (Effect of WC Particle Size on the Microstructure, Mechanical and Electrical Properties of Ag/WC Sintered Electrical Contact Material)

  • 김수빈;박소연;임종빈;권순호;이기안
    • 한국분말재료학회지
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    • 제30권3호
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    • pp.242-248
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    • 2023
  • The Ag/WC electrical contacts were prepared via powder metallurgy using 60 wt% Ag, 40 wt% WC, and small amounts of Co3O4 with varying WC particle sizes. After the fabrication of the contact materials, microstructure observations confirmed that WC-1 had an average grain size (AGS) of 0.27 ㎛, and WC-2 had an AGS of 0.35 ㎛. The Ag matrix in WC-1 formed fine grains, whereas a significantly larger and continuous growth of the Ag matrix was observed in WC-2. This indicates the different flow behaviors of liquid Ag during the sintering process owing to the different WC sizes. The electrical conductivities of WC-1 and WC-2 were 47.8% and 60.4%, respectively, and had a significant influence on the Ag matrix. In particular, WC-2 exhibited extremely high electrical conductivity owing to its large and continuous Ag-grain matrix. The yield strengths of WC-1 and WC-2 after compression tests were 349.9 MPa and 280.7 MPa, respectively. The high yield strength of WC-1 can be attributed to the Hall-Petch effect, whereas the low yield strength of WC-2 can be explained by the high fraction of high-angle boundaries (HAB) between the WC grains. Furthermore, the relationships between the microstructure, electrical/mechanical properties, and deformation mechanisms were evaluated.

Preparation and Structure Properties of LaBa2Cu2O9, LaBa22CaCu3O12 and LaBa2Ca2Cu5O15 Perovskites

  • Kareem Ali Jasim;Hind Abdulmajeed Mahdi;Rafah Ismael Noori;Marwa Ayad Abdulmajeed
    • 한국재료학회지
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    • 제33권9호
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    • pp.367-371
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    • 2023
  • In this study we examine variations in the structure of perovskite compounds of LaBa2Cu2O9, LaBa22CaCu3O12 and LaBa2Ca2Cu5O15 synthesized using the solid state reaction method. The samples' compositions were assessed using X-ray fluorescence (XRF) analysis. The La: Ba: Ca: Cu ratios for samples LaBa2Cu2O9, LaBa22CaCu3O12 and LaBa2Ca2Cu5O15 were found by XRF analysis to be around 1:2:0:2, 1:2:1:3, and 1:2:2:5, respectively. The samples' well-known structures were then analyzed using X-ray diffraction. The three samples largely consist of phases 1202, 1213, and 1225, with a trace quantity of an unknown secondary phase, based on the intensities and locations of the diffraction peaks. According to the measured parameters a, b, and c, every sample has a tetragonal symmetry structure. Each sample's mass density was observed to alter as the lead oxide content rose. Scanning electron microscope (SEM) images of the three phases revealed that different Ca-O and Cu-O layers can cause different grain sizes, characterized by elongated thin grains, without a preferred orientation.

전자빔 조사에 따른 ZnO/Cu/ZnO 박막의 전기광학적 특성 및 전기자동차용 투명 발열체 특성 (Effect of Electron Beam Irradiation on the Opto-Electrical and Transparent Heater Property of ZnO/Cu/ZnO Thin Films for the Electric Vehicle Application)

  • 이연학;박민성;김대일
    • 한국재료학회지
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    • 제33권11호
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    • pp.497-501
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    • 2023
  • ZnO/Cu/ZnO (ZCZ) thin films were deposited at room temperature on a glass substrate using direct current (DC) and radio frequency (RF, 13.56 MHz) magnetron sputtering and then the effect of post-deposition electron irradiation on the structural, optical, electrical and transparent heater properties of the films were considered. ZCZ films that were electron beam irradiated at 500 eV showed an increase in the grain sizes of their ZnO(102) and (201) planes to 15.17 nm and 11.51 nm, respectively, from grain sizes of 13.50 nm and 10.60 nm observed in the as deposited films. In addition, the film's optical and electrical properties also depended on the electron irradiation energies. The highest opto-electrical performance was observed in films electron irradiated at 500 eV. In a heat radiation test, when a bias voltage of 18 V was applied to the film that had been electron irradiated at 500 eV, its steady state temperature was about 90.5 ℃. In a repetition test, it reached the steady state temperature within 60 s at all bias voltages.

Effects of Induction Heat Bending Process on Microstructure and Corrosion Properties of ASME SA312 Gr.TP304 Stainless Steel Pipes

  • Kim, Nam In;Kim, Young Sik;Kim, Kyung Soo;Chang, Hyun Young;Park, Heung Bae;Sung, Gi Ho
    • Corrosion Science and Technology
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    • 제14권3호
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    • pp.120-126
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    • 2015
  • The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001~0.075% were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel.

Identification of nonregular indication according to change of grain size/surface geometry in nuclear power plant (NPP) reactor vessel (RV)-upper head alloy 690 penetration

  • Kim, Kyungcho;Kim, Changkuen;Kim, Hunhee;Kim, Hak-Joon;Kim, Jin-Gyum;Jhung, Myungjo
    • Nuclear Engineering and Technology
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    • 제49권7호
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    • pp.1524-1536
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    • 2017
  • During the fabrication process of reactor vessel head penetration (RVHP), the grain size of the tube material can be changed by hot or cold work and the inner side of the tube can also be shrunk due to welding outside of the tube. Several nonregular time-of-flight diffraction (TOFD) signals were found because of deformed grains. In this paper, an investigation of nonregular TOFD indications acquired from RVHP tubes using experiments and computer simulation was performed in order to identify and distinguish TOFD signals by coarse grains from those by Primary Water Stress Corrosion Crack (PWSCC). For proper understanding of the nonregular TOFD indications, microstructural analysis of the RVHP tubes and prediction of signals scattered from the grains using Finite Element Method (FEM) simulation were performed. Prediction of ultrasonic signals from the various sizes of side drilled holes to find equivalent flaws, determination of the size of the nonregular TOFD indications from the coarse grains, and experimental investigation of TOFD signals from coarse grain and shrinkage geometry to identify PWSCC signals were performed. From the computer simulation and experimental investigation results, it was possible to obtain the nonregular TOFD indications from the coarse grains in the alloy 690 penetration tube of RVHP; these nonregular indications may be classified as PWSCC. By comparing the computer simulation and experimental results, we were able to confirm a clear difference between the coarse grain signal and the PWSCC signal.

Evaluation of translucency of monolithic zirconia and framework zirconia materials

  • Tuncel, Ilkin;Turp, Isil;Usumez, Aslihan
    • The Journal of Advanced Prosthodontics
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    • 제8권3호
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    • pp.181-186
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    • 2016
  • PURPOSE. The opacity of zirconia is an esthetic disadvantage that hinders achieving natural and shade-matched restorations. The aim of this study was to evaluate the translucency of non-colored and colored framework zirconia and monolithic zirconia. MATERIALS AND METHODS. The three groups tested were: non-colored framework zirconia, colored framework zirconia with the A3 shade according to Vita Classic Scale, and monolithic zirconia (n=5). The specimens were fabricated in the dimensions of $15{\times}12{\times}0.5mm$. A spectrophotometer was used to measure the contrast ratio, which is indicative of translucency. Three measurements were made to obtain the contrast ratios of the materials over a white background ($L^*w$) and a black background ($L^*b$). The data were analyzed using the one-way analysis of variance and Tukey HSD tests. One specimen from each group was chosen for scanning electron microscope analysis. The determined areas of the SEM images were divided by the number of grains in order to calculate the mean grain size. RESULTS. Statistically significant differences were observed among all groups (P<.05). Non-colored zirconia had the highest translucency with a contrast ratio of 0.75, while monolithic zirconia had the lowest translucency with a contrast ratio of 0.8. The mean grain sizes of the non-colored, colored, and monolithic zirconia were 233, 256, and 361 nm, respectively. CONCLUSION. The translucency of the zirconia was affected by the coloring procedure and the grain size. Although monolithic zirconia may not be the best esthetic material for the anterior region, it may serve as an alternative in the posterior region for the bilayered zirconia restorations.

미세성형 공정에서 다결정 금속재료의 크기효과에 관한 연구 (Investigation on the Size Effects of Polycrystalline Metallic Materials in Microscale Deformation Processes)

  • 김홍석;이용성
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1463-1470
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    • 2010
  • 미세성형 기술은 다양한 소재의 활용, 높은 생산성과 적은 재료의 손실, 고품질 생산과 같은 기존 소성가공의 장점을 실현할 수 있기 때문에 마이크로 크기의 부품생산에 매우 유망한 기술로 간주되고 있다. 하지만 기존의 매크로 영역에서 축적된 많은 기술과 노하우들은 소재의 크기가 마이크로 단위에 줄어듦에 따라 나타나는 소위 "크기효과"로 인해 미세성형 공정에 그대로 적용될 수는 없다. 따라서, 본 연구에서는 마이크로 영역에서 나타나는 재료거동의 크기효과를 이론적, 실험적 연구를 통하여 고찰하였다. 다양한 두께의 구리시편에 열처리를 실시하여 결정립의 크기를 다양화 하였고, 인장시험을 통하여 시편의 두께와 결정립의 크기가 유동응력에 미치는 영향을 고찰하였다. 또한 이러한 크기효과의 정량적인 분석을 위하여 마이크로 및 매크로 영역에서 적용 가능한 소재의 유동응력 모델을 이론적으로 도출하였다.

API X70 라인파이프 강재의 변형 시효 특성에 미치는 미세조직의 영향 (Effect of Microstructure on the Strain Aging Properties of API X70 Pipeline Steels)

  • 이승완;임인혁;황병철
    • 한국재료학회지
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    • 제28권12호
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    • pp.702-708
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    • 2018
  • This study deals with the effect of microstructure factors on the strain aging properties of API X70 pipeline steels with different microstructure fractions and grain sizes. The grain size and microstructure fraction of the API pipeline steels are analyzed by optical and scanning electron microscopy and electron backscatter diffraction analysis. Tensile tests before and after 1 % pre-strain and thermal aging treatment are conducted to simulate pipe forming and coating processes. All the steels are composed mostly of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite. After 1 % pre-strain and thermal aging treatment, the tensile test results reveal that yield strength, tensile strength and yield ratio increase, while uniform elongation decreases with an increasing thermal aging temperature. The increment of yield and tensile strengths are affected by the fraction of bainitic ferrite with high dislocation density because the mobility of dislocations is inhibited by interaction between interstitial atoms and dislocations in bainitic ferrite. On the other hand, the variation of yield ratio and uniform elongation is the smallest in the steel with the largest grain size because of the decrease in the grain boundary area for dislocation pile-ups and the presence of many dislocations inside large grains after 1 % pre-strain.

다축단조와 다축대각단조로 제조된 순동의 미세조직 및 경도 비교 (Comparison of Microstructure and Hardness of Pure Copper Fabricated by Multi-Axial Forging and Multi-Axial Diagonal Forging)

  • 이재근;권상철;김순태;정효태;김용관;박성혁
    • 소성∙가공
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    • 제28권5호
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    • pp.257-265
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    • 2019
  • Multi-axial forging (MAF), a severe plastic deformation technique, is known to be difficult to obtain materials with homogeneous microstructures. Recently, multi-axial diagonal forging (MADF) process has been developed to solve this problem. In this study, in order to compare the microstructural and mechanical homogeneities of the MAFed and MADFed samples, oxygen-free copper (OFC) cubes measuring 25 mm in length were deformed through MAF and MADF processes and the average grain size and hardness were measured at the edge, face, and center regions of the samples. In the MAFed samples, ultrafine grains were formed at the center region, but a considerable amount of coarse grains remain at the face region. Therefore, the MAFed samples showed a high inhomogeneity in regards to grain size and hardness. On the contrary, in the case of the MADFed sample, the grain sizes at the edge, face, and center regions were similar and the hardness in all the regions are almost similar. This indicates that the MADFed sample has a homogeneous microstructure and uniform mechanical properties, which can be attributed to the homogeneous distribution of the effective strain throughout the material. The results of this study suggests that the MADF is a suitable process in the fabrication of high-strength copper materials with a homogeneous and ultrafine grain structure.