• Title/Summary/Keyword: Glass molding press (GMP)

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The property of WC(Co 0.5%) ultra precision turning for optical pick-up objective lens molding press for optical infomation storing(I) (광정보저장용 광픽업 대물렌즈 성형용 초경합금 (Co 0.5%) 초정밀절삭 특성(I))

  • Kim, Min-Jae;Lee, Jun-Key;Hwang, Yeon;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.178-178
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    • 2009
  • High-density optical information storing equipment, which is using Blu-ray, is the next generation information storing equipment that has about form six times to thirty-five times capacities. and high-density optical information storing equipment uses high NA(Numerical Aperture) aspheric glass objective lens as optical pick-up equipment to record and recognize high-density date. Generally this objective lens is developed and produced through a way of GMP(Glass Molding Press) that uses molding core that is performde by Ultra precision grinding, but grinding performing that has high-accuracy is very difficult because objective lens form is high NA. In this research, we preformed Ultra precision turning, using single crystal diamond bite, about WC(Co 0.5%), sintering brittleness material that is used molding core's material for GMP. and we confirmed aspheric glass lens compression of deformities molding core's Ultra precision turning possibility by measuring surface roughness(Ra) and processing surface's condition.

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A Study on Thermal Deformation Compensation in the Molding of Aspheric Glass Lenses (비구면 유리렌즈 열변형 보정에 관한 연구)

  • Lee, Dong-Kil;Kim, Hyun-Uk;Cha, Du-Hwan;Lee, Hak-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.22-26
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    • 2010
  • Recently, due to the tremendous growth of media technology, demands of the aspheric glass lens which is a high-performance and miniaturized increase gradually. Generally, the aspheric glass lens is manufactured by Glass Molding Press (GMP) method using tungsten carbide (WC) mold core. In this study, the thermal deformation which was occurred by GMP process was analyzed and applied it to compensate the aspheric glass lens. The compensated lens was satisfied that can be applied to the actual specifications.

Experimental Study of the Aspheric-plano Lens Fabrication using Compression Glass Molding

  • Ryu, Seong-Mi;Kim, Hye-Jeong
    • Transactions on Electrical and Electronic Materials
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    • v.9 no.6
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    • pp.237-242
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    • 2008
  • The effects of the process parameters in the molding of aspheric glass lenses for camera phone modules have been investigated experimentally. The molding conditions were optimized with respect to the form accuracy (PV) (the response variable) of the molded lens. The experimental conditions were obtained by employing a factorial design method. From the analysis of variance (ANOVA) and P-value (significance level), the slow cooling rate was found to affect the response variable most significantly. The lens molded under the optimum molding condition showed a transcription ratio of 93.4%.

Transcription Characteristics in the Molding of Aspheric Glass Lenses for Camera Phone Module (휴대폰 카메라용 비구면 Glass 렌즈 전사특성 분석)

  • Cha, D.H.;Lee, J.K.;Kim, M.J.;Lee, D.K.;Kim, H.J.;Kim, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.363-366
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    • 2008
  • The transcription characteristics in the molding of aspheric glass lenses for camera phone modules have been investigated experimentally. The surface topographies of both the form and the roughness were compared between the mold and the molded lens. The molded lens showed a transcription ratio of 93.4%, which is obtained by comparing the form accuracy (PV) values of the mold and the molded lens. The transcription of the roughness topography was ascertained by bearing ratio analysis.

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Transcription Characteristics in the Molding of Aspheric Glass Lenses for Camera Phone Module (휴대폰 카메라용 비구면 Glass렌즈 전사특성 분석)

  • Cha, Du-Hwan;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.336-336
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    • 2008
  • The transcription characteristics in the molding of aspheric glass lenses for camera phone modules have been investigated experimentally. The surface topographies of both the form and the roughness were compared between the mold and the molded lens. The molded lens showed a transcription ratio of 93.4%, which is obtained bycomparing the form accuracy (PV) values of the mold and the molded lens. The transcription of the roughness topography was ascertained by bearing ratio analysis.

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An Experimental Study on Flow Characteristics of PBK40 for Glass Lens Press Process Simulation of a Plate Heating Type (Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 실험적 연구)

  • Chang S.H.;Heo Y.M.;Yoon G.S.;Shin K.H.;Lee Y.M.;Jung W.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.567-568
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    • 2006
  • Generally, progressive type GMP process is more efficient than batch type because there are advantages that problems of each stage(heating, press, cooling etc.) are easily grasped and a time of production is shortened. But if single cavity is used in progressive type GMP process, there is disadvantage that productivity is decreased. So, in order to improve productivity of progressive type GMP process, it is essential to secure multi cavity mold technic. In this study, as a fundamental study to develop multi cavity used in glass lens molding, we conducted a compression test for PBK40.

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Transcription Characteristics of Mold Surface Topography in the Molding of Aspherical Glass Lenses

  • Cha, Du-Hwan;Hwang, Yeon;Kim, Jeong-Ho;Kim, Hye-Jeong
    • Journal of the Optical Society of Korea
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    • v.13 no.2
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    • pp.213-217
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    • 2009
  • The transcription characteristics of the mold surface in the molding of aspherical glass lenses for camera phone modules have been investigated experimentally. The surface topographies of both the form and the roughness were compared between the mold and the molded lens. For the form topography, the molded lens showed a transcription ratio of 93.4% against the mold, which is obtained by comparing the form error (PV) values of the mold and the molded lens. The transcription characteristics of the roughness topography were ascertained by bearing ratio analysis.

A Study on Molding Condition of Aspheric Glass Lenses Using Design of Experiments Slow Cooling Condition

  • Cha, Du-Hwan;Lee, June-Key;Kim, Hyun-Uk;Kim, Sang-Suk;Kim, Hye-Jeong;Park, Yong-Pil;Jeong, Jong-Guy;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.464-464
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    • 2008
  • This study investigated the slow cooling conditions in the molding of aspheric glass lens using the design of experiment (DOE). The optimization of the slow cooling conditions with respect to the form accuracy (PV) of the molded lens were ascertained by employing full factorial design. As a result of the analysis of variance (ANOVA) and P-value (significance level), it was verified that slow cooling rate represent the most significant operative variables that affect the corresponding response variable. In the optimum condition, the molded lens show 82% of transcription ratio.

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Characteristics of Heavy Metal Oxide Glasses in BaO-GeO2-La2O3-ZnO-Sb2O3 System for Infrared Lens (적외선 렌즈용 BaO-GeO2-La2O3-ZnO-Sb2O3계 중금속 산화물 유리의 특성)

  • Sang-Jin Park;Bok-Hyun Oh;Sang-Jin Lee
    • Korean Journal of Materials Research
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    • v.33 no.10
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    • pp.414-421
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    • 2023
  • Infrared radiation (IR) refers to the region of the electromagnetic radiation spectrum where wavelengths range from about 700 nm to 1 mm. Any object with a temperature above absolute zero (0 K) radiates in the infrared region, and a material that transmits radiant energy in the range of 0.74 to 1.4 um is referred to as a near-infrared optical material. Germanate-based glass is attracting attention as a glass material for infrared optical lenses because of its simple manufacturing process. With the recent development of the glass molding press (GMP) process, thermal imaging cameras using oxide-based infrared lenses can be easily mass-produced, expanding their uses. To improve the mechanical and optical properties of commercial materials consisting of ternary systems, germanate-based heavy metal oxide glasses were prepared using a melt-cooling method. The fabricated samples were evaluated for thermal, structural, and optical properties using DSC, XRD, and XRF, respectively. To derive a composition with high glass stability for lens applications, ZnO and Sb2O3 were substituted at 0, 1, 2, 3, and 4 mol%. The glass with 1 mol% added Sb2O3 was confirmed to have the optimal conditions, with an optical transmittance of 80 % or more, a glass transition temperature of 660 ℃, a refractive index of 1.810, and a Vickers hardness of 558. The possibility of its application as an alternative infrared lens material to existing commercial materials capable of GMP processing was confirmed.