• Title/Summary/Keyword: Glass fiber reinforced plastics

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Characterization of Surface Quality in Orthogonal Cutting of Glass Fiber Reinforced Plastics

  • Choi Gi Heung
    • International Journal of Safety
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    • v.3 no.1
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    • pp.1-5
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    • 2004
  • This study discusses frequency analysis based on autoregressive (AR) time series model, and the characterization of surface quality in orthogonal cutting of a fiber-matrix composite materials. A sparsely distributed idealized composite material, namely a glass reinforced polyester (GFRP) was used as workpiece. Analysis method employs a force sensor and the signals from the sensor are processed using AR time series model. The experimental correlations between the fiber pull-out and AR model coefficients are then established.

Frequency Spectrum and re Correlation with Cutting Mechanisms in Orthogonal Cutting of Glass Fiber Reinforced Plastics (GFRP의 2차원 절삭에서 주파수 스펙트럼과 절삭메카니즘과의 상호연관성에 관한 연구)

  • Gi-Heung Choi
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.135-142
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    • 2001
  • This study discusses frequency analysis based on the frequency spectrum and process characterization in orthogonal cutting of Fiber-matrix composite materials. A sparsely distributed idealized composite material, namely a glass reinforced polyester(GFRP) was used as workpiece The present method employs a force sensor and the signals from the sensor are processed using the fast Fourier transform(FFT) technique. The experimental correlations between the different chip formation mechanisms and power spectrum me established. Effects of fiber orientation, cutting parameters and tool geometry on the cutting mechanisms me also discussed.

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A Study on the Warpage of Glass Fiber Reinforced Plastics for Part Design and Operation Condition: Part 1. Amorphous Plastics (유리섬유로 보강된 수지에서 제품설계 및 성형조건에 따른 휨의 연구: Part 1. 비결정성 수지)

  • Lee, Min;Kim, Hyeok;Lyu, Min-Young
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.555-563
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    • 2012
  • Warpage of injection molded product is caused by non-uniform shrinkage during shaping operation and relaxation of residual stress. Robust part design and glass fiber reinforced reins have been adopted to prevent warpage of part. Warpages for part designs have been investigated in this study according to the injection molding conditions. Part design contains flat specimen and two different rib designs in the flat part. Resins used in this study were glass fiber reinforced amorphous plastics, PC and ABS. Different rib designs showed significant differences of warpages in the parts. Various warpages have been observed in the three regions of the part, near gate region, opposite region to the gate, and flow direction region. Results of computer simulation revealed that the warpages were strongly related to glass fiber orientation. Flat specimen showed the smallest warpage and the specimen with ribs to the flow direction showed a high resistance to warpage. Warpage highly depended upon part design rather than molding condition. It was concluded that the rib design and selection of gate location in injection molding would be the most important factors for the control of warpage since those are directly related to the fiber orientation during molding.

Correlation between Probe Frequency and Echo-Pulse Velocity for Ultrasonic Testing of a Fiber-Reinforced Plastic Hull Plate (복합소재 선체 외판의 초음파 탐상을 위한 탐촉자 주파수와 수신기 음향 속력의 상관관계)

  • Lee, Sang-gyu;Han, Zhiqiang;Lee, Chang-woo;Oh, Daekyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.26 no.2
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    • pp.219-226
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    • 2020
  • Nondestructive testing is one of the most commonly used quality inspection methods for evaluating ship structures. However, accurate evaluation is dif icult because various composite materials, such as reinforcements, resin, and fiber-reinforced plastics (FRPs), are used in hulls, and manufacturing quality differences are likely to exist owing to the fabrication environment and the skill level of workers. This possibility is especially true for FRP ships because they are significantly thicker than other structures, such as automobiles and aircraft, and are mainly manufactured using the hand lay-up method. Because the density of a material is a critical condition for ultrasonic inspection, in this study, a hull plate was selected from a vessel manufactured using e-glass fiber, which is widely used in the manufacture of FRP vessels with the weight fraction of the glass content generally considered. The most suitable ultrasonic testing conditions for the glass FRP hull plate were investigated using a pulse-echo ultrasonic gauge. A-scans were performed with three probes (1.00, 2.25, and 5.00 MHz), and the results were compared with those of the hull plate thickness measured using a Vernier caliper. It was found that when the probe frequency was higher, the eco-pulse velocity of the receiver had to be lowered to obtain accurate measurement results, whereas fewer errors occurred at a relatively low probe frequency.

A Study on Stress Corrosion Cracking of Fiber Reinforced Composite by Slow Strain Rate Test (저변형률시험법에 의한 섬유강화 복합재료의 응력부식균열에 관한 연구)

  • Lim, Jae-Gyu;Choi, Tae-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3433-3440
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    • 1996
  • This paper was investigation of the stres corrosion cracking(SCC) mechanism and the properties of corrosion fracture surface of glass fiber reinforced plastics(GFRP) produced by hand lay up(HLU) method in synthetic sea water. Test material is GFRP, that was used vinylester type epoxy acrylate resin and an unsaturated polyester as the matrix and the chopped strand mat(CSM) type E-glss fiber as the reinforcement. The slow strain rate test(SSRT) was performed on dry, wet and saturated wet specimens in sea water. Here the pH concentration of synthetic sea water was 8.2 and the strain rate is 1 x $10^{-6}$($sec^{-1}$) and test temperature ranges varied from $-60^{\circ}C$ to $80^{\circ}C$. It could be confirmed the fact that wet specimens tested at a particular test temperature ranges were appeared the eviences of SCC such as con-planar, mirror and hackle zone. Moreover, SCC of GFRP in sea water was characterised by falt fracture surfaces with only small amounts of fiber pull-out, in partial.

Characterization of Fiber Pull-out in Orthogonal Cutting of Glass fiber Reinforced Plastics

  • Park, Gi-Heung
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.10a
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    • pp.113-117
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    • 2003
  • The reliability of machined fiber reinforced composites (FRC) in high strength applications and the safety in using these components are often critically dependent upon the quality of surface produced by machining since the surface layer may drastically affect the strength and chemical resistance of the material [1,2,3,4]. Current study will discuss the characterization of fiber pull-out in orthogonal cutting of a fiber-matrix composite materials. A sparsely distributed idealized model composite material, namely a glass reinforced polyester (GFRP) was used as workpiece. Analysis method employs a force sensor and the signals from the sensor are processed using AR time series model. The experimental correlation between the fiber pull-out and the AR coefficients is examined first and effects of fiber orientation, cutting parameters and tool geometry on the fiber pull-out are also discussed.

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Thermal conductivity of PLA-bamboo fiber composites

  • Takagi, Hitoshi;Kako, Shuhei;Kusano, Koji;Ousaka, Akiharu
    • Advanced Composite Materials
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    • v.16 no.4
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    • pp.377-384
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    • 2007
  • 'Green' composites were fabricated from poly lactic acid (PLA) and bamboo fibers by using a conventional hot pressing method. The insulating properties of the PLA-bamboo fiber 'green' composites were evaluated by determination of the thermal conductivity, which was measured using a hot-wire method. The thermal conductivity values were compared with theoretical estimations. It was demonstrated that thermal conductivity of PLA-bamboo fiber 'green' composites is smaller than that of conventional composites, such as glass fiber reinforced plastics (GFRPs) and carbon fiber reinforced plastics (CFRPs). The thermal conductivity of PLA-bamboo fiber 'green' composites was significantly influenced by their density, and was in fair agreement with theoretical predictions based on Russell's model. The PLA-bamboo fiber composites have low thermal conductivity comparable with that of woods.

Turning Characteristics of Fiber-Reinforced Plastics by Coated Tools (코팅공구에 의한 섬유강화 복합재료의 선삭가공 특성)

  • 정용운;김주현
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.38-42
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    • 2001
  • In the machining of glass fiber reinforced plastics(GFRP), turning has been often used. But the most of past studies have been interested in the effect of fiber orientation on tool wear. In this study, the effects of fiber contents and cutting speeds on tool wear, cutting force and surface roughness are investigated experimentally. By proper selection of cutting tool, the variables are cutting speed, fiber contents and cutting length with fixed feed rate and depth of cut. The fiber contents have major effects on coated tool wear which observed as abrasive wear type.

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A Study on the Durability of Glass Fiber Reinforced Plastics Rebars (GFRP 리바의 내구성에 관한 연구)

  • Moon, C.K.;Kim, Y.H.;Park, Y.H.
    • Journal of Power System Engineering
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    • v.9 no.2
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    • pp.50-56
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    • 2005
  • The mechanical properties of glass fiber reinforced polymer reinforcing bars(rebar) in various environment conditions such as moisture, chloride, alkali and freeze-thaw actions at temperature ranging from room temperature($25^{\circ}C$) to high temperature of up to $80^{\circ}C$ have been studied. The test results indicated that tensile strength and interfacial shear strength of GFRP bar were decreased with the increasing of temperature and holding time of each environment condition. The degradation in alkali environment. was more serious than those in the other environments.

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A Study on the Cutting Characteristics of the Glass Fiber Reinforced Plastics by Drill Tools

  • Park, Jong-Nam;Cho, Gyu-Jae
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.11-15
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    • 2007
  • Composite materials are widely used to make all kinds of machine parts, internal and structural materials of cars, aerospace components, building structures, ship materials, sporting goods and others, It is worth while to use composite space substitute material in various applications when compared with others. But the use of composite material is limited in the field of the mechanical processing because of the difficulties in processing. Thus, it is proved that the surface is rough at the in and out sections of the hole processing when the GFRP is machined with HSS drill in the vertical machining center. And it is observed that the more it is processed, the more the fluid type long chip is changed into the powdered chip.