• Title/Summary/Keyword: Glass composites

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Manufacturing of GFRP Sheet Using Plain Weaving Method (평직직조방법을 적용한 GFRP Sheet 제조에 관한 연구)

  • Kim, in Woo;Kim, Hyoung Seok;Lee, Jung Hoon;Lee, Dong Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.849-855
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    • 2014
  • The GFRP composite is used for hot press flow molding of automotive components, and the different flow rates of fiber and plastic are likely to induce fiber orientation and inhomogeneity in the material. However, very limited systematic research studies are available on composite materials with superior flow homogeneity and optimized fiber orientation. The inhomogeneity and fiber orientation issues of GFRP composites have still not been resolved through research. The plain weaving method applied to the GFRP prepreg can improve its recyclability, inhomogeneity, fiber flow, structural stability, fiber deformation, surface smoothness, degree of impregnation, and other mechanical properties. The need for more detailed and thorough studies is evidenced.

Strain Analysis in the Skin and Core Layers of Cross-Ply Composite Laminates Using A-EFPI Optical Fiber Sensor (광섬유 A-EFPI 센서를 이용한 직교적층 복합재료의 표피층 및 내부층의 변형률 해석)

  • 우성충;박래영;최낙삼;권일범
    • Composites Research
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    • v.17 no.5
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    • pp.15-24
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    • 2004
  • Longitudinal strains (${\varepsilon}_x$) of the core and skin layers in glass fiber reinforced plastic (GFRP) cross-ply composite laminates have been measured using the embedded optical fiber sensor of absolute extrinsic Fabry-Perot interferometer (A-EFPI). Transmission optical microscopy was used to investigate the damage behavior around the A-EFPI sensor. Foil-type strain gauges bonded on both the upper and lower surfaces were used for the measurement of the surface strains. It was shown that values of ${\varepsilon}_x$ in the interior of the skin layer and the core layer measured by embedded A-EFPI sensor were significantly higher than that of the specimen surface measured by strain gauges. The experimental results agreed well with those from finite element analysis on the basis of uniform stress model. Large strains in the core layer led to the occurrence of many transverse cracks which drastically reduced the strain at failure of optical fiber sensor embedded in the core layer.

Degradation Characteristics of Multi-walled Carbon Nanotube Embedded Nanocomposites (다중벽 탄소나노튜브가 함유된 나노복합재의 열화 특성)

  • Yoon, Sung Ho;Park, Ji Hye
    • Composites Research
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    • v.30 no.6
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    • pp.422-428
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    • 2017
  • The moisture absorption behavior, tensile properties, and thermal analysis properties of MWCNT embedded nanocomposites exposed to temperature and moisture were evaluated. The contents of MWCNT were 0 wt%, 1 wt%, and 2 wt%, respectively. The specimens were exposed to immersed conditions at $25^{\circ}C$ and $75^{\circ}C$ for up to 600 hours. According to the results, the apparent moisture content increased as the exposure time increased, but the difference between the maximum moisture content and the moisture content at 600 hours was almost constant. The tensile modulus decreased with increasing exposure time and the degree of decrease was increased significantly as the MWCNT content and exposure temperature increased. The tensile strength decreased with longer exposure time without MWCNT, but increased with MWCNT due to the reinforcing effect of MWCNT. The storage modulus, glass transition temperature, tan d peak magnitude were low as the exposure time increased, but tan d curves with two peaks appeared when exposed to high exposure temperature for more than 300 hours.

A Study on the Stress Wave Propagation of Composite Laminate Subjected to Low-Velocity Impact (저속 충격을 받는 적층 복합재의 응력파 전파에 관한 연구)

  • 안국찬;김문생;김규남
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.9-19
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    • 1989
  • The impact stress and wave propagation of graphite/epoxy and glass/epoxy laminates subjected to the transverse low-velocity impact of steel balls are investigated theoretically. A plate finite element model based on Whitney and Pagano's theory for the analysis of heterogeneous and anisotropic plates taking into account of the transverse shear deformation is used for the theoretical investigation. This model is in conjuction with static contact laws. The basic element is a four-node quadrilateral with the five degrees-of-freedom per node. The reduced integration technique is used for shear locking associated with low-order function in application to thin plates. These two materials are composed of [0.deg./45.deg./0.deg./-45.deg./0.deg.]$_{2S}$ and [90.deg./45.deg./90.deg./-45.deg./90.deg.]$_{2S}$ stacking sequences and have clamped-clamped boundary conditions. Finally, the present results are compared with an existing solution and wave propagation theory and then impact stress and wave propagation phenomena are investigated.gated.

Synthesis and Characterization of Polyurethane bead/silica Hybrid Composites (폴리우레탄 비드/실리카 복합체의 합성 및 그 특성)

  • Yang, Seung Nam;Yim, Gie Hong;Kim, Nam Ki
    • Applied Chemistry for Engineering
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    • v.18 no.4
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    • pp.386-390
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    • 2007
  • In this study, polyurethane prepolymers were synthesized from polycaprolactonediol (PCDs. M.W. 530, 830, 1000, 1250, and 2000) and polycaprolactonetriol (PCTs. M.W. 300 and 900), and hexamethylenediisocyanate (HMDI). Polyurethane beads was prepared from the different prepolymers by a two-step suspension polymerization. The particle size of polyurethane beads was investigated by particle size analyzer. The beads were $10{\sim}30{\mu}m$ in size. The structure of beads was confirmed by FT-IR spectrometer. Their thermal properties were analyzed by TGA. Glass transition temperatures ($T_g$) of the beads were in the range of $-23{\sim}-53^{\circ}C$ and decreased with the increase of the PCD molecular weight. In order to prevention the cohesion of beads, the beads were coated with tetraethoxysilane (TEOS).

Synthesis of the Low-Hygroscopic Polyimide for 2-Layer Flexible Copper Clad Laminate (2층 연성동박적층판용 저흡습 폴리이미드의 합성)

  • Kim, W.;Park, S.J.;Baek, J.O.;Gong, H.J.;Ahn, B.H.
    • Elastomers and Composites
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    • v.43 no.2
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    • pp.82-87
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    • 2008
  • In this study, nine kinds of polyimides were synthesized from 1,2,4,5-benzenetetracarboxylic dianhydride (PMDA), 4,4'-(4,4'-isopropylidenediphenoxy)bis(phthalic anhydride) (BPADA), m-pheny lenediamine (m-PDA) and 4,4'-oxydianiline (ODA) by controlling molar ratio of monomers. Synthesized polyimides were used as insulator films for 2-layer Flexible Copper Clad Laminate(FCCL) which were manufactured by the casting method. Glass transition temperature and thermal degradation temperature for 5% weight loss of the polyimide film were improved by increasing contents of m-PDA and PMDA, respectively. Water absorption of polyimide film was reduced by increasing contents of ODA and BPADA which have relatively long structure, respectively. Peel strength of 2-layer FCCL was improved by increasing contents of ODA and BPADA.

A Study on Synthesis of Acrylic Pressure Sensitive Adhesive for Polarizer Film by Solution Polymerization (용액중합에 의한 편광필름용 아크릴 점착제의 합성에 관한 연구)

  • Lim, Chang-Hyuk;Jung, Young-Jae;Cho, Ur-Ryong
    • Elastomers and Composites
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    • v.44 no.2
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    • pp.175-181
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    • 2009
  • The solution polymerization was conducted to synthesize pressure sensitive adhesive for polarizer film using acrylic monomers. 2-Ethylhexyl acrylate, butyl acrylate, acrylic acid were used as acrylic monomers, benzoyl peroxide as initiator, ethyl acetate as solvent. The ratio of monomers was 2-ethylhexyl acrylate: butyl acrylate: acrylic acid = 25:50:3.6 reflecting $-40^{\circ}C$ of glass transition temperature in the pressure sensitive adhesive. The amount of initiator was determined as 0.09% to monomer considering wetting power and initial tackiness. The ratio of monomer to solvent was determined as 1:1.7 considering wetting power and transmissivity. The transmissivity of pressure sensitive adhesive increased with decreasing both viscosity and molecular weight due to reducing of refractive index by low entanglement between molecules. In the measurement of pot life, it was found that the storage stability was good at 1:1.7 of monomer: solvent without large change of viscosity during 200 min.

An Investigation of Surface Appearance of an Injection-Molded Plastic Part with Various Induction Heating Conditions (고주파 가열조건에 따른 플라스틱 사출성형품의 표면특성 고찰)

  • Sohn, Dong-Hwi;Seo, Young-Soo;Park, Keun;Lee, Kwang-Woo
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.358-365
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    • 2009
  • High-frequency induction is an efficient way to rapidly heat mold surface by electromagnetic induction. In the present work, high-frequency induction heating is applied to injection molding of a mobile phone cover in order to eliminate weldlines by efficiently raising the mold temperature. Through the induction heating experiments, the maximum temperature of $143^{\circ}C$ is obtained on the mold surface in 3s of heating, which is higher than the glass transition temperature of the resin material. An injection molding experiment is then performed with the aid of induction heating, from which we can successfully remove all the weldlines of the mobile phone cover. The effect of induction heating conditions such as the heating power and the heating time on the surface appearance is experimentally investigated.

Preparation of Monodisperse Poly(Acrylic acid) with a Water-Soluble Initiator by Solution Polymerization in Aqueous Phase (수용액 내에서 수용성개시제를 이용한 단분산성 폴리아크릴산의 용액중합)

  • Park, Moonsoo;Kim, Yeji
    • Elastomers and Composites
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    • v.49 no.3
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    • pp.232-238
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    • 2014
  • Solution polymerization was conducted with water-soluble acrylic acid (AA) as a monomer and potassium persulfate (KPS) as an initiator at a selected temperature between $60^{\circ}C$ and $90^{\circ}C$ with water as a reaction medium. When the ratio between AA and water was reduced or initiator concentration increased, molecular weights decreased. An increase in the reaction temperature produced lower molecular weights. The polydispersity index was close to 1.5 in most of the reactions. An increase in the stirring speed up to 400 rpm led to a progressive increase in molecular weights. When the stirring speed reached 800 rpm, however, we found that both the number and weight average molecular weights decreased. The glass transition temperature was nearly independent of moelcular weights and determined to be between $113^{\circ}C$ and $116^{\circ}C$.

A Study on Polyurethane Adhesive Based Polyester Polyol Polymerized from Sebacic Acid (세바식 산으로 중합된 폴리에스터 폴리올을 원료로 사용한 폴리우레탄 접착제에 관한 연구)

  • Jin, Kyung Ho;Kim, Min Su;Cho, Ur Ryong
    • Elastomers and Composites
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    • v.48 no.3
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    • pp.190-194
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    • 2013
  • In this study, sebacic acid made from castor oil was used as monomer with isophthalic acid and glycols for polyester polyol synthesis. Polyurethane adhesive was synthesized from the various polyester polyol. From the result of adhesion strength test, polyester polyol made from sebacic acid showed better adhesive force than that of adipic acid due to higher cohesive energy. Branched glycol containing methyl group represented better adhesion than linear glycol. In the chain extender, adhesion strength increased going from PG, EG, BD. From the measurement of TGA, BD showed the best heat stability, and followed by PG, EG. Glass transition temperature increased in the order PG, EG, BD by the result of DMA.