• 한국세라믹학회지
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• 제28권7호
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• pp.531-540
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• 1991

In this study, high quality machinable ceramics was prepared from the K2O-MgO-Al2O3-SiO2-B2O3-F glass system using domestic pyrophyllite. The mixture of pyrophyllite and additives was melted at 1450$^{\circ}C$ for 1 hour and formed in a graphite mold. The base glass was heat-treated at 600$^{\circ}C$ to 1200$^{\circ}C$ with interval of 50$^{\circ}C$ for 3 hours identified by XRD. Crystalline phase were confirmed by XRD and their microstructure was observed by SEM. The glass ceramics which was prepared by heat treatment of base glass at 1150$^{\circ}C$ for short time has good physical, mechanical, thermal, chemical properties and machinability.

• 한국기계가공학회지
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• 제15권6호
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• pp.50-57
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• 2016

Refrigerator glass shelves are manufactured by Insert Injection Molding. The current process of injection of glass into the mold induces movement of the core, on urethane springs. Defects in the product can result from too low a force being transmitted from the springs. To solve this problem, the force on the moving core and the injection molding pressure were subjected to numerical analysis. Based on this, the number of urethane springs as well as their hardness was changed to improve the situation. The number of springs was changed from 6 to 4. The diameter of the springs was increased from ${\emptyset}75$ to ${\emptyset}100$, and the hardness was increased from 70 (shore A) to 90 (shore A). These improvements caused the force on the molding core to increase by approximately 65,442 N. The proportion of defects decreased by 66%.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.40-44
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• 2008

The interfacial adhesion energy between resist and a substrate is very important due to resist pull-off problems during separation of mold from a substrate in nanoimprint process. And effect of substrate surface roughness on interfacial adhesion energy is very important. In this paper, we have treated glass wafer surface using $CF_4$ gas for increase surface roughness and it has tested interfacial adhesion properties of UV resin/glass substrate interfaces by 4 point bending test. The interfacial adhesion energies by bare, 30, 60 and 90 sec surface treatments are 0.62, 1.4, 1.36 and 2 $J/m^2$, respectively. The test results showed quantitative comparisons of interfacial fracture energy (G) effect of glass wafer surface roughness.

• 소성∙가공
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• 제15권1호
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• pp.34-41
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• 2006

Microlens arrays were fabricated by a modified LIGA process composed of the exposure of a PMMA (Polymethylmethacrylate) sheet to deep x-rays and subsequent thermal treatment. A successful modeling and analyses for microlens formation were presented according to the experimental procedure. A nickel mold insert was fabricated by the nickel electroforming process on the PMMA microlens arrays fabricated by the modified LIGA process. For the replication of microlens arrays having various diameters with different foci on the same substrate, both hot embossing and microinjection molding processes have been successfully utilized with the fabricated mold insert. Replicated microlenses showed very good surface roughness with the order of 1 nm. The focal lengths of the injection molded microlenses were successfully estimated theoretically and also measured experimentally.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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• pp.233-236
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• 2006

A dilatometer was used to investigate the effect of cure conditions and the presence of filler in an epoxy system. These studies showed shrinkage in the cured epoxy when heating it through the glass transition temperature region. The magnitude of the shrinkage, related to stress build up in the epoxy during curing, was influenced by the processing conditions, filler presence and the nature of the mold used to contain the resin. Cure and cyclic cure at a lower temperature, prior to a post cure, decreased the magnitude of observed shrinkage. Cure shrinkage decreased with number of cyclic cure. Post cured samples outside the mold led to less shrinkage compared with sample in the mold. And sample containing kaolin filler showed less shrinkage than unfilled sample.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.333-336
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• 2002

In this study, to achieve the optimal conditions for mechanical hyper-fine pattern fabrication process, deformation behavior of the materials during indentation was studied with numberical method by ABAQUS S/W. Polymer (PMMA) and brittle materials (Si, Pyrex glass) were used as specimens, and forming conditions to reduce the elastic restoration and bur was proposed. The indenter was modeled a rigid surface. Minimum mesh sizes of specimens are 1-l0nm. The result of the investigation will be applied to the fabrication of the hyper-fine pattern and mold.

• Elastomers and Composites
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• 제57권3호
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• pp.114-120
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• 2022

The tensile properties of the extruded PC film were measured in the extrusion direction and perpendicular to the extrusion direction. The measured properties were the elastic modulus and Poisson's ratio at the glass transition temperature of PC. The measured orthotropic properties of the film were used for the computer simulation of vacuum forming. In this simulation, three mold shapes were tested: dome, trapezoid, and cubic, and the vacuum was applied between the mold surface and the heated film. The stress, strain, thickness, and stretch ratio distributions of the film in different mold shapes were observed and compared. The thermoforming simulation method used in this study and the obtained results, considering the determined orthotropic properties, can be applied to the thermoforming of various three-dimensional shapes.

• 한국정밀공학회지
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• 제29권12호
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• pp.1267-1271
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• 2012

Demand for optical glass device used for lighting could increase rapidly because of LED lighting market growth. The optical glass devices that have been formed by hot press molding process the desired optical performance without being subjected to mechanical processing such as curve generation or grinding. EL-Max material has been used for many engineering applications because of their high wear resistance, high compressive strength, corrosion resistant and very good dimensional stability. EL-Max is very useful for a glass lens mold especially at high temperature and pressure. The performance and reliability of optical components are strongly influenced by the surface damage of EL-Max during grinding process. Therefore, the severe process condition optimization shall be necessary for the highly qualified EL-Max glass lens mold. To get the required qualified surface of EL-Max, the selection of type of the diamond wheel is also important. In this paper, we report best grinding conditions of ultra-precision grinding machining. The grinding machining results of the form accuracy and surface roughness have been analyzed by using Form Talysurf and NanoScan.

• 폴리머
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• 제38권6호
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• pp.708-713
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• 2014

대부분의 플라스틱 제품은 사출성형을 통해 생산된다. 사출성형에서 성형수축은 피할 수 없으며 이는 제품에 휨이나 뒤틀림을 유발하여 제품의 치수정밀도를 떨어뜨리는 요인으로 작용한다. 사출성형 시 발생하는 휨이나 뒤틀림은 성형조건이나 제품의 형상에도 영향을 받지만 수지의 물성에 따라서도 다양하게 나타난다. 본 연구에서는 제품의 휨을 제어하기 위해 폴리카보네이트를 유리섬유로 보강하여 물성을 예측하였으며, 이를 이용하여 사출성형해석을 실시하였다. 사출성형해석을 통해 유리섬유로 보강된 수지에서 제품의 휨이 감소하는 것을 확인할 수 있었다. 본 연구방법의 타당성과 신뢰성을 검증하기 위하여 사출실험을 실시하여 수지의 물성에 따른 휨 값을 분석하였으며 해석과 실험에서 유사한 경향의 휨이 발생하는 것을 관찰할 수 있었다. 결론적으로 본 연구에서 수행한 바와 같이 해석 프로그램을 통해 수지의 물성을 설계하고 이를 통한 휨의 제어가 가능함을 확인할 수 있었다.

• 한국정밀공학회지
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• 제27권5호
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• pp.22-26
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• 2010

Recently, due to the tremendous growth of media technology, demands of the aspheric glass lens which is a high-performance and miniaturized increase gradually. Generally, the aspheric glass lens is manufactured by Glass Molding Press (GMP) method using tungsten carbide (WC) mold core. In this study, the thermal deformation which was occurred by GMP process was analyzed and applied it to compensate the aspheric glass lens. The compensated lens was satisfied that can be applied to the actual specifications.