• Title/Summary/Keyword: Geometric Error Estimation

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Performance Evaluation of Radial Error of a Rotary Table at Five-axis Machine Tool (5축 공작기계에서 회전 테이블의 반경 오차 성능 평가)

  • Lee, Kwang-Il;Yang, Seung-Han
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.208-213
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    • 2012
  • In this paper, the radial error of a rotary table at five-axis machine tool is evaluated by utilizing ISO 230-2 and estimation method using double ball-bar. The geometric error of a rotary table is defined as position dependent geometric errors or position independent geometric errors according to their physical character. Then estimation method of geometric errors using double ball-bar is simply summarized including measurement path, parametric modeling and least squares approach. To estimate representative radial error, offset error, set-up error which affect to the double ball-bar data, mean value of measured data including CCW/CW-direction are used at estimation process. Radial errors are separated from measured data and used for evaluation with ISO 230-2. Finally, suggested evaluation method is applied to a rotary table at five-axis machine tool and its result is analyzed to improve the accuracy of the rotary table.

Development of a Machining Error Estimation System for Vertical Lathes with Structural Deformation and Geometric Errors (구조변형과 기하학적 오차를 고려한 수직형 선반의 가공오차 해석시스템 개발)

  • 이원재;윤태선;김석일
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.15-22
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    • 1999
  • In this study, a machining error estimation system far vertical lathes with structural deformation and geometric errors, is realized based on the virtual manufacturing technologies. The positional and directional errors of cutting tool are determined by considering the geometric errors and dimensions of machine components and by introducing the equilibrium condition between the cutting force and structural deformation. Especially, the machining errors of vertical lathes are estimated by using the prescribed cutting test(JIS B 6331). The system can be implemented to evaluate the machining accuracies of vertical lathes at the design process and to design the high precision vertical lathes.

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Development of a Machining Error Estimation System for Vertical Lathes with structural Deformation and Geometric Errors (구조변형과 기하학적 오차를 고려한 수직형 선반의 가공오차 해석시스템 개발)

  • 이원재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.146-151
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    • 1998
  • In this study, a machining error estimation system for vertical lathes with structural deformation and geometric errors, is realized based on the virtual manufacturing technologies. The positional and directional errors of cutting tool are determined by considering the geometric errors and dimensions of machine components and by introducing the equilibrium condition between the cutting force and structural deformation. specially, the machining errors of vertical lathes are estimated by using the prescribed cutting test(JIS B 6331). The system can be implemented to evaluate the machining accuracies of vertical lathes at the design process and to design the high precision vertical lathes.

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Error Estimation for the Semi-Analytic Design Sensitivity Using the Geometric Series Expansion Method (기하급수 전개법을 이용한 준해석 민감도의 오차 분석)

  • Dan, Ho-Jin;Lee, Byung-Chai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.262-267
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    • 2003
  • Error of the geometric series expansion method for the structural sensitivity analysis is estimated. Although the semi-analytic method has several advantages, accuracy of the method prevents it from practical application. One of the promising remedies is the use of geometric series formula for the matrix inversion. Its result of the sensitivity analysis converges that of the global difference method which is known as reliable one. To reduce computational efforts and to obtain reliable results, it is important to know how many terms need to expand. In this paper, the error formula is presented and Its usefulness is illustrated through numerical experiments.

Discrete curvature estimation using a Bezier curve (베이지어 곡선을 이용한 이산 곡률 계산법)

  • Kim, Hyoung-Seok
    • The Journal of Korean Association of Computer Education
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    • v.9 no.1
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    • pp.89-95
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    • 2006
  • The local geometric properties such as curvatures and normal vectors play important roles for analyzing the local shape of objects in the fields of computer graphics and computer vision. The result of the geometric operations such as mesh simplification and mesh smoothing is dependent on how to compute the curvatures of meshes because there is no exact mathematical definition of curvature at vertices on 3D meshes. Therefore, In this paper, we indicate the fatal error in computing the sectional curvatures of the most previous discrete curvature estimations. Moreover, we present a discrete curvature estimation to overcome the error, which is based on the parabola interpolation and the geometric properties of Bezier curves. Therefore, We can well distinguish between the sharp vertices and the flat ones, so our method may be applied to a variety of geometric operations.

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Geometric Errors Estimation of a Rotary Table using Double Ball-bar (볼바를 사용한 회전 테이블의 기하학적 오차 추정)

  • Lee, Kwang-Il;Lee, Dong-Mok;Kweon, Sung-Hwan;Yang, Seung-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.98-105
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    • 2010
  • In this paper, double ball-bar is used to estimate the geometric errors of a rotary table, which includes one-axial motion, two-radial motions and two-tilt motions, except the angular positioning error. To simplify the measurement procedures, three measurement steps have been designed and developed. At each measurement step, one end of the double ball-bar is fixed at the nose of spindle and the other end is located on the rotary table. And specific circular test path is planned to keep the distance between two balls as constant at ideal case. The relationship including the geometric errors of a rotary table and the measured distance between two balls which is distorted by the geometric errors is defined by using ball-bar equation. Each geometric error is modeled as $4^{th}$ order polynomial considering $C^1$-continuity. Finally the coefficients of polynomial are calculated by least-square method. Simulation is done to check the validation of the suggested method considering set-up errors and measurement noise. Suggested method is applied to estimate geometric errors of a rotary table of a 5-axis machine tool.

Estimation and Evaluation of Volumetric Position Errors for Multi-axis Machine Tools (다축공작기계의 공간오차 예측 및 검증)

  • Hwang, Jooho;Nguyen, Ngoc Cao;Bui, Chin Ba;Park, Chun-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.1-6
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    • 2014
  • This paper describes a method of estimating and evaluating the volumetric errors of multi-axis machine tools. The estimation method is based on a generic model that was developed from conventional kinematic error models for the geometric and thermal errors to help predict the volumetric error easily in various configurations. To demonstrate the advantages of the model, an application in the early stages of a five-axis machine tool design is presented as an example. The model was experimentally evaluated for a four-axis machine tool by using the data from ISO230-6 and R-test measurements to compare the estimated and measured volumetric errors.

Estimation of Geometric Error Sources of Suspension Bridge using Survey Data (측량 데이터를 이용한 현수교의 형상오차 원인 추정)

  • Park, Yong Myung;Cho, Hyun Jun;Cheung, Jin Hwan;Kim, Nam Sik
    • Journal of Korean Society of Steel Construction
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    • v.19 no.3
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    • pp.313-321
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    • 2007
  • The study discussed in this paper presents a method of estimating sources of geometric errors in suspension bridges in use, based on geometric survey data. A geometric error is defined as the difference between the survey data and the design geometry of a main cable. It is assumed that the geometric error in a suspension bridge is caused by the variations in the weight of the stiffening girder and the deformation of the anchorage foundations due to the creep of soil. The variations in the girder weight and the deformation of the foundation were estimated by constructing a matrix of factors that affect suspension bridges due to the variations. To check the validity of the proposed method, it was applied to the Kwang-An Bridge, and the sources of geometric errors in the bridge were estimated using the survey data.