• Title/Summary/Keyword: Geared System

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A Study on Development of Inductive Sensor System for Locating Geared Part and Gear Position in Geared Shaft (기어 축의 기어 및 이 끝 위치 판별을 위한 유도형 센서시스템의 개발에 관한 연구)

  • Oh, Seok Gyu;Bae, Kang Yul
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.3
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    • pp.223-232
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    • 2014
  • An inductive sensor system is proposed to detect the gear location and angular position of a geared shaft for automatic feeding of the shaft into the proper cutting position of the other end. The system consists of two set of coils, bridge circuit, signal condition circuit, and microprocessor. The coil sensors of the system measure changes of inductance along with the surface position of a geared shaft. The inductance changes are transformed to voltages by the bridge circuit, which are then conditioned and processed for the recognition of the gear. In order to incorporate with the experimental results with the sensor system, a finite element method (FEM) simulation for the magnetic field between the sensor and the shaft was carried out. The predicted results and the experiments revealed that the sensor system was appropriate for sensing the position of gear and the angular position of gear tooth of a geared shaft.

A Study on Vibration Characteristics of Helical Gear Pairing (헬리컬 기어시스템의 진동특성 연구)

  • 이형우;정동현;박노길
    • Journal of KSNVE
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    • v.10 no.1
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    • pp.74-81
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    • 2000
  • The vibrational model of a helical gear pair is developed with considering the elastic deformation of the active teeth and the body to be a rigid. The main source of vibration in geared system which has been known to be the gear transmission error is mathematically formulated and used for the analysis of vibrational characteristics of geared system. As an example, a simple geared system containing a helical gearing is considered. The critical speeds are found by the campbell diagram and compared with the experimental results.

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Vibration Suppression Control for a Twin-Drive Geared Mechanical System with Backlash: Effects of Model-Based Control

  • Itoh, Masahiko
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1392-1397
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    • 2003
  • This paper deals with a control technique of eliminating the transient vibration of a twin-drive geared mechanical system. This technique is based on a model-based control in order to establish the damping effect at the driven machine part. The control model is composed of reduced-order electrical and mechanical parts. This control model estimates a load speed converted to the motor shaft. The difference between the estimated load speed and the motor speed is calculated dynamically and it is added to the velocity command to suppress the transient vibration generated at the load. This control technique is applied to a twin-drive geared system with backlash. In the previous work, the performance of this control method is examined by simulations. In this paper, the effectiveness of this control technique is verified by experiments. The settling time of the residual vibration generated at the loading inertia can be shortened down to about 1/2 of the uncompensated vibration level.

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The Effect of Gear Contact Stiffnesses on the Vibration of Torsional Geared Systems for a Mill Turret (복합공구대 비틀림계 진동에 대한 기어 맞물림 강성의 영향에 관한 연구)

  • Kim, Chae-sil;Kim, Soo-Tae;Cho, Soo-Yong;Jung, Hoon-Hyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.32-39
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    • 2009
  • This paper describes mathematical models of the torsional geared driving system for the indexing path and the mill driving path in a mill turret. The eigenvalue analysis for the models is conducted both with and without the gear contact stiffnesses. The natural frequency leads to the effect of gear contact stiffnesses on the vibration of torsional geared systems in a mill turret. It is necessary to analyze eigenvalues of the complex geared torsional system in order to prevent the unexpected vibrations.

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Classification of Geared Motor Noise Using a Cepstrum and Comb Lifter Analysis

  • Lee, Min-Hwan;Kang, Dong-Bae;Kim, Hwa-Young;Ahn, Jung-Hwan
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.45-49
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    • 2007
  • A gearing system emits inconsistent noises from the impact of gear teeth when defects are present, but it is not easy for a noise inspector on a production line to distinguish defective products objectively. Since customers constantly complain about various noises from geared motors, it is desirable to devise an analytical technique to classify motors. However, it is difficult to separate inconsistent noises due to defective gears from the overall noise produced by a geared motor using a general signal processing method such as a FFT because low frequency impulse signals have a tendency not to appear in the frequency domain. In this paper, we propose a method that can be used to obtain more objective estimates and measurements of inconsistent noises from a gearing system. The proposed method makes use of the cepstrum domain with an applied autocorrelation and comb lifter, followed by a domain inversion.

Noise Analysis of Geared Motor using Cepstrum and Comb Lifter (Cepstrum과 Comb Lifter를 이용한 기어드 모터의 소음 분석)

  • Lee Min Hwan;Kang Dong Bae;Kim Hwa Young;Ahn Jung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.72-79
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    • 2005
  • Gearing system emits inconsistent noise from gear teeth impact in case of gear defects. But, it is not easy for inspection operator in production line to distinguish objectively the defective product. Therefore, customer complains continuously bad noise of the geared motor. Because impulsive signal at low frequency has a tendency not to appear in frequency domain, it is difficult to separate the gear inconsistent noise of defective gear from overall geared motor's noise using general signal processing method such as FFT. In this paper, the method to estimate more objectively the inconsistent noise of gearing system and to measure the quantities is suggested. Suggested method uses Cepstrum, Autocorrelation, Comb Lifter and Inverse Cepstrum by turns to make objective quantities about noise level.

A Coupled Lateral and Torsional FE Rotordynamic Analysis of Speed Increasing Geared Rotor-Bearing System (증속 기어 전동 로터-베어링 시스템의 횡-비틀림 연성 유한요소 로터다이나믹 해석)

  • 이안성;하진웅;최동훈
    • Journal of KSNVE
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    • v.11 no.1
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    • pp.82-88
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    • 2001
  • In a transmission or geared rotor system a coupled phenomenon of lateral and torsional vibrations may occur due to the gear meshing effect. Particularly, in high speed or low vibration and low noise applications of geared rotor systems a coupled rotordynamic analysis is required to precisely predict their dynamic characteristics. In this paper a generalized finite element model of a gear pair element is developed, which actively couples the lateral and torsional vibrations due to the gear meshing effect. In the modeling the generalized forces due to the transmission error. geometrical eccentricities. and unbalances in the gear system are also considered. Then. using the developed gear pair element model a coupled unforced rotordynamic analysis is performed with a prototype 800 RT turbo-chiller rotor-bearing system having a hull-pinion speed increasing gear. Results show that the torsional vibration characteristics experience some changes due to the gear meshing and lateral dynamic coupling effect, but that they have no adverse effect and the lateral ones have no practical changes in an operating speed range.

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TURBO TYPE AIR COMPRESSOR DESIGN FOR LOW VIBRATION LEVEL (저진동을 위한 터보형 공기압축기의 설계)

  • Kim, Myeong-Kuk;Jung, Yong-Soo;Park, No-gill
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.159-165
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    • 1998
  • Bearing design of turbo type geared centrifugal air compressor for low vibration level has been studied. The Transfer Matrix Method was used in this paper to analyze the air-compressor consisting of impellers, multi-stage geared rotors, and oil-film hearings. We have to consider this air-compressor as multi-geared rotating system, because characteristics of rotor-bearing system are different from conventional characteristics of non-rotating system. From the view point of Rotordynamics, the stiffness and damping coefficient of oil-film bearing in case of compressor system are more sensitive than other design parameters such as shaft length, shaft diameter and the weight of impellers, etc. Therefore, the stiffness and damping coefficients on each bearing were considered as design parameters. As the result of this study, turbo type air compressor with low vibration level can be achieved.

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A Simulation for the Critical Speeds of a Geared Rotor System with Time Varying Mesh Stiffnesses and Bearing Flexibilities. (시 변화 물림 강성도와 베어링 유연도를 고려한 기어-로터의 위험 속도 시뮬레이션)

  • 최명진
    • Journal of the Korea Society for Simulation
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    • v.8 no.3
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    • pp.39-48
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    • 1999
  • A finite element model of geared rotor system with flexible bearings were used to simulate the critical speeds and to investigate the effects of bearing coefficients on the dynamic behaviors of the systems. The finite element model includes the effects of tooth mesh stiffness, gyroscopic moment, rotary inertia, shear, and torque of the shaft. The gear mesh was modelled as a pair of rigid disks connected by a spring of time varying stiffness. The time varying mesh stiffness results in the abrupt change of the critical speeds of spur geared systems. As the bearing stiffness increases, critical speeds increase rapidly in case of stiff shafts, compared with flexible shafts.

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