• 제목/요약/키워드: Gear Ratio Change

검색결과 32건 처리시간 0.026초

피팅 파손면적분석기법을 이용한 기어재의 피팅 수명 실험 (Pitting Life Experiments of Gear Material using a Damaged Area Analysis Method)

  • 주진욱;이병욱;문석만;김태완;조용주
    • 한국정밀공학회지
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    • 제27권11호
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    • pp.92-97
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    • 2010
  • The object of this study is to investigate the definite method for pitting damaged surfaces. Pitting is a sort of fatigue damages and it is made by a repetitive load. For a judgment between damages or not, sensing vibrations of test equipment is simple. However, it is not only difficult to observe a growth of pitting but also impossible to detect the juncture of initial pitting. Therefore, a method for the pitting damaged area measuring technique was effectively implemented by Two Roller Machine. The change of surface damaged area was measured by an optical microscope in regular time and calculated by the use of dark and bright ratio of test specimens' pictures taken by optical microscope. In conclusion, S - N Curves gained by Failure rate - Cycle graph was led and the curves are able to be chosen as occasion demands for a failure area percentage.

구면무단변속기에서 발생하는 2 차원 구름 마찰력의 실험적 해석 (Experimental Analysis of 2-Dimensional Rolling Ftiction Occurred in Semi-Spherical CVT)

  • 공진형;윤영민;이응신;임원식;박영일;김동조;이장무
    • 한국자동차공학회논문집
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    • 제13권5호
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    • pp.134-141
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    • 2005
  • Semi-Spherical Continuously Variable Transmission(SS-CVT) is the CVT which transmits power by rolling friction between dry metals, and its outstanding advantage is the ability of realizations of neutral, forward and reverse states without relying on any other devices. A spherical shaped variator transmits power and also changes gear ratio where keeping contact with a output disk. The frictional direction to transmit power and the other direction to change gear ratio are perpendicular to each other, so we can describe that two dimensional rolling friction is occurred in the contact point between the variator and the disk. Since magnitudes or relations of the two forces are completely unknown, they were analyzed by the experiments in this study. We determined the variables related with the friction phenomena by the dimensional analysis, and manufactured the SS-CVT test bench which could measure the related variables. Finally, the empirical formula for evaluating the two friction forces was proposed based on the experimental results.

High Response and Precision Control of Electronic Throttle Controller Module without Hall Position Sensor for Detecting Rotor Position of BLDCM

  • Lee, Sang-Hun;Ahn, Jin-Woo
    • Journal of international Conference on Electrical Machines and Systems
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    • 제2권1호
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    • pp.97-103
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    • 2013
  • This paper describes the characteristics of Electronic Throttle Controller (ETC) module in BLDC motor without the hall sensor for detecting a rotor position. The proposed ETC control system, which is mainly consisted of a BLDC motor, a throttle plate, a return spring and reduction gear, has a position sensor with an analogue voltage output on the throttle valve instead of BLDC motor for detecting the rotor position. So the additional commutation information is necessarily needed to control the ETC module. For this, the estimation method is applied. In order to improve and obtain the high resolution for the position control, it is generally needed to change the gear ratio of the module or the electrical switching method etc. In this paper, the 3-phase switching between successive commutations is adapted instead of the 2-phase switching that is conventionally used. In addition, the position control with a variable PI gain is applied to improve a dynamic response during a transient period and reduce vibration at a stop in case of matching position reference. The mentioned method can be used to estimate the commutation state and operate the high-precision position control for the ETC module and the high response characteristics. The validity of the proposed method is examined through the experimental results.

실선 시험에 의한 저층 트롤 어구에 관한 연구-II -어구의 수중 형태에 관하여- (A study on the bottom trawl gear by the trial of a stern trawler-II -On the net shape of a bottom trawl gear-)

  • 조봉곤;고광수
    • 수산해양기술연구
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    • 제36권4호
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    • pp.281-286
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    • 2000
  • 저층트롤 실물 어구를 이용한 해상 실험을 통하여 예망 중인 어구의 망구 형태에 관련되는 전개판의 간격 및 망고 등을 예망 속도별, 끌줄의 길이별로 측정하고, 이론적인 수치 해석 결과와 비교하여 실물어구의 수중 현황을 해석함으로서 어구의 효율적인 운용과 어획효과의 증대를 위한 기초자료를 제공하고자 한다. 수중 현황을 해석한 결과를 요약하면 다음과 같다. 1. 전개판의 전개간격은 예망 속도와 끌줄길이의 증가에 따라 직선적으로 증가하며 끌줄 길이에 의한 증가율이 예망 속도에 의한 증가율보다 현저히 크게 나타났으며, 그 간격의 변화는 57.0∼82.8m로서 후릿줄과 그물목줄 및 그물길이 전체의 43∼62%를 차지하였다. 2. 망구의 높이는 예망 속도와 끌줄길이의 증가에 따라 직선적으로 감소하며, 예망 속도에 의한 감소율이 끌줄 길이에 의한 감소율보다 현저히 크게 나타났는데 그 높이의 변화는 3.1∼4.0m로 나타났다. 3. 양 날개끝의 간격이 커지면 망고는 낮아지나 끌줄 길이가 증가할수록 날개 끝 간격의 증가에 대한 망구 높이 감소율의 비는 점차 작아졌다. 4. 망고에 대한 양 날개 끝 간격의 비는 예망속도와 끌줄 길이의 증가에 따라 점차 커졌는데, 그 비는 4.17∼7.81로 나타났다.

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CVT구조를 적용한 2단 변속기의 효율특성에 관한 연구 (A study on Shift Efficiency Characteristics of a 2-speed Transmission applying CVT Structure)

  • 염광욱
    • 한국가스학회지
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    • 제28권1호
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    • pp.59-64
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    • 2024
  • 본 연구에서는 초소형 특수목적형 전기자동차에 적용 가능한 초소형 변속기에 대한 연구를 진행하였다. 일반적으로 전기자동차에서는 다단 기어형태의 변속기를 삭제하고 모터의 출력을 제어하거나 감속기를 통해 초기 구동력을 확보한다. 그러나 전기카트나 경형 전기자동차와 같은 초소형 차량에서는 배터리 용량이 상대적으로 적기 때문에 적재 상태에 따라 주행 거리가 감소하거나 모터에 부하가 가해질 수 있다. 따라서 본 연구에서는 CVT(Continuously Variable Transmission)의 변속 메커니즘을 적용하여, 구배 상태나 적재 상태와 같은 필요한 상황에서 변속이 가능한 고단 0.625와 저단1.6의 기어비를 갖는 2단 구조의 감속기를 개발하였다. 선정된 기어비를 기반으로 변속기를 설계하고, 개발된 변속기의 동력 전달 효율을 검증하기 위해 시험기를 제작하였다. 이 시험기를 통해 변속기의 회전 속도와 부하량을 변화시키며 동력 전달 효율 특성을 확인하고, 변속과 구동 시 발생되는 발열 특성도 확인하였다. 그 결과를 토대로 CVT구조를 갖는 2단 구조의 변속기를 개발하였다.

미세 폴 구조물 가공을 위한 마이크로 앤드밀링 기술 (Micro End-milling Technology for Micro Pole Structures)

  • 제태진;최두선;이응숙;홍성민;이종찬;최환
    • 한국기계가공학회지
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    • 제4권4호
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    • pp.7-13
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    • 2005
  • In the case of fabricating micro pole structures such as column, square-pole and gear shaft by the micro end-milling process, it can be useful in the fields of industry, for example, micro parts, electrode for electrical discharge machining and micro mold for injection molding. In this study, machining factors and the process were analyzed. Machining experiments of various micro pole configurations were performed. Analysis of the change and effect of the cutting force according to the machining conditions was carried out. An analytical study of the deformation of the micro pole caused cutting conditions and cutting force through the finite element method and ANSYS program was carried out. As a result, this research presented a method of fabricating the column pole of below $100{\mu}m$ diameter with high aspect ratio by using micro end-milling process, and based on that, a method of fabricating a variety of applicable structures. Also the minimum size of the pole capable of fabricating through theory and experiment were demonstrated.

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Development of a Biped Walking Robot Actuated by a Closed-Chain Mechanism

  • Choi, Hyeung-Sik;Oh, Jung-Min;Baek, Chang-Yul;Chung, Kyung-Sik
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.209-214
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    • 2003
  • We developed a new type of human-sized BWR (biped walking robot), named KUBIR1 which is driven by the closed-chain type of actuator. A new type of the closed-chain actuator for the robot is developed, which is composed of the four-bar-link mechanism driven by the ball screw which has high strength and high gear ratio. Each leg of the robot is composed of 6 D.O.F joints. For front walking, three pitch joints and one roll joint at the ankle. In addition to this, one yaw joint for direction change, and another roll joint for balancing the body are attached. Also, the robot has two D.O.F joints of each hand and three D.O.F. for eye motion. There are three actuating motors for stereo cameras for eyes. In all, a 18 degree-of-freedom robot was developed. KUBIR1 was designed to walk autonomously by adapting small 90W DC motors as the robot actuators and batteries and controllers are on-boarded. The whole weight for Kubir1 is over 90Kg, and height is 167Cm. In the paper, the performance test of KUBIR1 will be shown.

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동적 구속조건을 적용한 자동변속장치의 효과적인 시뮬레이션방법에 관한 연구 (A study on the efficient simulation methods for an automatic power transmission system applying dynamic torque constraint)

  • 정헌술;이교일
    • 대한기계학회논문집A
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    • 제22권3호
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    • pp.504-518
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    • 1998
  • Degree-Of-Freedom(DOF) for most power transmission system varies according to the operation status which consists of friction elements to change the power flow or to adjust the speed ratio such as clutches, brakes or one-way clutches. To simulate the dynamic characteristics of automatic power transmission system which is a typical example of such a variable DOF systems, many sets of governing equations and complicated phase decision routines are necessary. In this paper dynamic constraint theorem is derived explaining the torque transmission characteristics during the clutch engagement process and a robust stable algorithm is developed describing this phase transition phenomenon effectively by introducing the concept of direct torque and virtual damping. Finally, applying this algorithm to a passenger car automatic transmission gear consisting of several friction elements, an efficient simulation methods for such a complex system will be suggested that is very simple and systematic.

고구마 덩굴처리기 개발 (Development of a Vine Crusher for Harvesting Sweet Potato)

  • 강성일;유수남;최용;김영주
    • Journal of Biosystems Engineering
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    • 제36권1호
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    • pp.9-14
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    • 2011
  • This study was carried out to develop a vine crusher for harvesting sweet potato. The experimental two-row vine crusher attachable to agricultural tractor composed of vine crushing part with frail type vine crushing blades and vine lifting blades, power transmission part with chain and gear transmission mechanism, crushing height control part with two control wheels and manual levers, and implement frames, was designed and fabricated. And this vine crushing performance was also analyzed. From vine crushing tests, backward travel direction (i.e., rotational direction of the vine crushing blades) showed better vine crushing performance than forward travel direction. Crushing ratio of remained vine was increased, and length of remained vine and length of crushed vine were decreased as working speed was decreased and rotational speed of vine crushing blades was increased. At a working speed of 0.27 m/s and rotational speed of vine crushing blades of 800 rpm, crushing ratio of remained vine was 98%, length of remained vine was 104 mm, and length of crushed vine was 327 mm. But, when crushing vine on irregular ridges, vines and mulching vinyl were wound in the vine crushing part. Therefore, change of location of power transmission chain mechanism, and an automatic control device for controlling crushing height were needed.

퍼지 논리를 이용한 모형 증층트롤 어구의 수심제어시스템 개발 (development of a Depth Control System for Model Midwater Trawl Gear Using Fuzzy Logic)

  • 이춘우
    • 수산해양기술연구
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    • 제36권1호
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    • pp.54-59
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    • 2000
  • 중층트롤어구의 수심 제어는 시스템의 복잡성과 비선형성 등으로 인하여 아직까지 자동화되지 않았다. 본 연구에서는 회류수조에서 작동되는 모형 트롤어구의 예망시스템을 제작하였으며, 이 시스템의 수심을 자동으로 제어하기 위해서 퍼지논리를 이용한 제어시스템을 구성하여 성능을 실험하였다. 제어시스템의 수심제어 규칙은 숙련된 항해사나 선장이 실제 조업에서 어구의 수심을 제어하기 위해 사용하는 지식을 제어규칙화 한 것과 모형실험에 적합하도록 수정한 규칙 두 가지를 사용하였다. 제어계의 성능은 예망속도를 일정히 유지하면서 목표수심을 스텝상으로 변경시켰을 때의 추종성능 실험과 목표수심을 일정히 유지하면서 예망속도를 변경시켰을 때의 보상성능을 실험을 통하여 분석하였다. 1. 본 연구에서 제안된 두 가지 제어기는 모두 일정한 유속(0.35m/s)에서 스텝상의 목표수심 변경에대해서 빠른 추종성능을 나타내었다. 특히 수정된 제어규칙에서는 모형 어구의 수십을 보다 안정되게 제어하였다. 2. 예망속도(유속)를 변화시켜 어구저항을 증감시킨 실험에서도 두 제어기는 비교적 양호한 보상 성능을 나타내었는데, 실제 조업에서 사용하는 규칙은 작은 외란에도 빨리 반응하였으며, 수정된 제어규칙은 수심편차가 어느 정도 커져야 제어동작을 하였다. 3. 본 연구에서 제작된 모형트롤시스템은 실물트롤 시스템의 운동 특성과 거의 일치하였고, 또한 설계된 제어기는 양호한 제어성능을 나타내어 모형실험을 통한 시스템의 해석과 실물 트롤시스템에 적용가능성이 높은 제어계의 설계가 가능하였다

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