• Journal of Advanced Marine Engineering and Technology
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• 제41권4호
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• pp.330-336
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• 2017

본 연구는 고무 탄성커플링을 적용한 특수선의 디젤엔진 추진체계에서 유압작동식 다판, 습식 마찰클러치의 고착에 대한 원인분석 내용이다. 클러치 고착원인 분석을 위해 피쉬본((fish bone) 방법으로 클러치 및 감속기어 분해조사, 선박 탑재상태에서의 체계 시험 및 부품 조사, 비파괴 시험 등을 통해 수행하였다. 마찰판 고착은 클러치 중공축의 크랙부를 통해 제어오일 누설로 인한 슬립, 마찰열 발생에 의해 발생되었다. 마찰판 냉각 오일 또한 크랙부를 통해 동시에 누설에 기인한 유량부족으로 클러치 마찰판은 국부적인 눌러붙임이 발생하는 핫스팟(hot spot)에 의해 고착되었다.

• 한국정밀공학회지
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• 제33권3호
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• pp.207-216
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• 2016

A gerotor is suitable for miniature manufacturing because it has high discharge per 1 cycle and a simple structure, while also being widely used for lubrication oil of engines and as a hydraulic source of automatic transmission. In the automobile industry, improvements in fuel efficiency and noise reduction have recently come to the fore. It has also been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor and port shape design. In this study, to develop an optimal gerotor with a new lobe shape, 2-ellipses-combined, the equation of the lobe shape was derived, and CFD analysis results were compared for 2-ellipses with those of the previous gerotors (3-ellipses and ellipse1-involuteellipse2). A performance test for the oil pump with the optimal rotor (2-ellipses) was carried out and showed good agreement with the results obtained from CFD analysis.

• 한국정밀공학회지
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• 제33권11호
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• pp.927-935
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• 2016

A gerotor is suitable for miniature manufacturing because it has a high discharge per cycle and a simple structure, while also being widely used as lubrication oil of engines and the hydraulic source of automatic transmission. In the automobile industry, it has been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor design. In this study, to obtain an optimal gerotor with an ellipse-elliptical involute-ellipse combined lobe shape, an automatic program was developed for calculating performance parameters and drawing a gerotor profile. An oil pump was assembled with the optimal gerotor together with the port used at the actual field and CFD analysis was performed on this assembly using Ansys-CFX. A performance test for the oil pump was carried out and showed good agreement with the results obtained from the theoretical analysis and the CFD analysis.

• 한국정밀공학회지
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• 제18권4호
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• pp.78-84
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• 2001

This study deals with the heat-treatment technique of SM45C steel with respect to less of deformation in control. The whole process for the production of landing gear must go through with uniformally controlled heat treatment, where as most deformation usually occur in nonuniform cooling environment. When a heated metal is submerged into a certain quenchant, the rate of cooling rapidity can be measured rather slow during the early stage of the procedure due to an Occurrence of a vapor blanked. As the additional course of cooling action is applied and the vapor from a vapor blanked is destroyed simultaneously, the speed of cooling promptness can be considered rather swift. The object of this study is to control the certain deformations as in the procedure of a heat treatment for landing gear by analyzing and improving the conditions of different substance of quenching liquids. Several noticeable curves indicating the temperature variation on the ap-plied metals during the cooling procedures, along with detectable rates of water verses oil and that of different polymer solutions are illustrated.

• 한국소음진동공학회논문집
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• 제22권11호
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• pp.1064-1070
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• 2012

This paper analyzes the pitting's cause of elevator's worm gear type traction machine. To find a cause of pitting problem, we analyzed vibration, a proper design allowance and lubrication. We brought a conclusion that the cause of pitting is not a simple vibration problem, such as misalignment of worm reducer and rail, but mostly related to a designed allowance. In this case, the allowance is tight. In general, the allowance of traction machine and lubrication is varied by manufacturers. When the allowance is tight, a proper lubrication can diminish the pitting problem.

• 대한기계학회논문집A
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• 제37권7호
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• pp.921-927
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• 2013

본 연구는 운용 파라미터의 불확실성을 고려한 착륙장치 완충성능 해석 기법을 제시한다. 실제 운용 환경에서 완충성능에 영향을 미치는 많은 파라미터는 어느 정도의 불확실성을 가지게 되는데, 완충장치 가스 압력과 오일 체적, 타이어 압력, 외부 온도 등을 예로 들 수 있다. 본 연구에서는 Convex Modeling 과 Interval Analysis 기법을 적용하여, 이러한 불확실성이 착륙 시의 지면 반력에 미치는 효과를 해석하였다. 불확실한 파라미터를 고려할 경우, 완충효율 및 구조 건전성에 중요한 영향을 주는 Peak load 가 Deterministic analysis 의 결과보다 크게 증가하였다. 안전성과 신뢰성의 확보를 위해서는 이러한 불확실성을 반영하는 것이 필요하며, 제시한 방법은 이를 효율적으로 처리할 수 있음을 보여준다.

• 한국산학기술학회논문지
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• 제14권2호
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• pp.548-553
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• 2013

Electro-Hydraulic Power Steering(EHPS) 시스템은 오일펌프에 직결된 전기모터를 통해 조향 조작력을 발생시키는 시스템이다. 이러한 스티어링 시스템 부품의 원가 및 성능을 최적화시키는 것은 매우 중요하다. 현재까지 EHPS 시스템과 같은 유압시스템의 개발은 실차 실험을 통해 문제점을 보완하여 개발하고 있기 때문에 많은 시간과 비용이 발생한다. 본 논문에서는 EHPS용 개발한 외접형 기어펌프의 토출유량측정실험을 수행하고 실험 데이터를 통하여 토출유량을 계산할 수 있는 유량 근사식을 제안하였다. 제안한 유량 근사식의 검증을 위해 실험데이터 및 AMESim 유량값과 비교하였고, 그 결과 각각의 유량특성간 오차율 5%내외로 유사성을 입증하였다.

• Journal of Advanced Marine Engineering and Technology
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• 제39권3호
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• pp.211-216
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• 2015

차체중량이 90 ton인 초대형 유압굴삭기에서는 유압시스템의 효율향상을 통한 연비개선을 위해서 유압펌프 구동용 기어박스(hydraulic pump driving gear box)를 사용하여 다수(3~6개)의 펌프를 병렬로 장착하여 사용한다. 펌프 구동 기어 박스는 굴삭기의 대형엔진과 연결되는 입력 축 1개로 기계적 동력인 회전수와 토크를 공급받아 고압펌프와 저압펌프에서로 다른 기계적 출력을 공급하게 된다. 따라서 펌프 구동 기어박스는 굴삭기의 대동맥과 같으며, 엔진이 가동되는 시간동안 지속적으로 펌프를 구동함으로서 장 수명이 요구된다. 본 연구에서는 큰 시험동력(600kw)이 요구되는 수명평가에서 에너지절감을 위한 전기 회생식 시험 장비를 구축하여 높은 에너지 절감과 수명시험을 수행하면서 기어박스의 마모 특성을 분석하는 방법으로 윤활유 오염 입자 분석과 기어파손 유무를 검증하는 방법으로 진동분석 방법을 사용하였다.

• 열처리공학회지
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• 제28권6호
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• pp.300-309
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• 2015

The aim of the present study was to predict the variations in microstructure and deformation occurring during gas carburizing and quenching processes of a SCM420H planetary gear in a real production environment using the finite element method (FEM). The motivation for the present study came from the fact that previous FEM simulations have a limitation of the application to the real heat treatment process because they were performed with material properties provided by commercial programs and heat transfer coefficients (HTC) measured from laboratory conditions. Therefore, for the present simulation, many experimentally measured material properties were employed; phase transformation kinetics, thermal expansion coefficients, heat capacity, heat conductivity and HTC. Particularly, the HTCs were obtained by converting the cooling curves measured with a STS304 gear without phase transformations using an oil bath with an agitator in a real heat treatment factory. The FEM simulation was successfully conducted using the aforementioned material properties and HTC, and then the predicted results were well verified with experimental data, such as the cooling rate, microstructure, hardness profile and distortion.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2014년도 춘계학술대회 논문집
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• pp.408-414
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• 2014

After drilling operations at the offshore plant to production to crude oil to high pressure. After that time the low pressured of pipe inside when the secondary produce so oil recovery is reduced. At that time injection sea water at the pipe inside through water injection pump that the device Increase recovery so to be research and development at many industry. So developing 3-stage water injection pump at the domestic company. A variety of mathematical analysis during the detailed design analysis was not made through the dynamics characteristic. In this paper, a 2D finite element analysis is performed through the dynamics of the present study was the validation of the model.