• Title/Summary/Keyword: Gear Coupling

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A Study on Development the Dynamic Model to Misaligned Gear Coupling (I) - The Focus on Development of Dynamic Model to n Gear Coupling (정렬불량을 가진 기어 커플링의 동역학적 모델 개발에 관한 연구 (I) - 기어 커플링의 동적모델 구축을 중심으로-)

  • Kim, Byung-Ok;Kim, Yong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.857-863
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    • 2003
  • In rotating machinery, unbalance and misalignment are major concerns in vibration. Unbalance can be eliminated by balancing procedure to some degree. but little work has been done on the vibrations that occur in a misaligned rotor system. Currently, no generalized theoretical model based on a rotor system with flexible coupling is available to describe the vibrations caused by misalignment. As a part of systematic investigation on the misalignment, first of all, the study on flexible coupling with misalignment should be preceded. In this study, the geometry and reaction force and moment of a gear coupling with misalignment was investigated, also the theoretical model of a gear coupling with misalignment was presented by using the relationship between geometry and moment of gear coupling. It is expected that the proposed procedure can be applied to derive the theoretical model of other couplings.

Analysis and research on teeth thermodynamic coupling contact of gear transmission system

  • Wang, Xigui;Wang, Yongmei;Zhao, Xuezeng;Li, Xinglin
    • Coupled systems mechanics
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    • v.4 no.3
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    • pp.237-249
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    • 2015
  • In the gear meshing process, gear temperature field concerns the meshing surface friction, the friction heat depends on the contact pressure, the contact pressure is affected by the elastic deformation of gears and the temperature field caused by the thermal deformation, so the temperature field, stress field and displacement field should be mutual coupling. It is necessary to consider in meshing gear pair in the operation process of thermodynamic coupling contact stress (TCCS) and thermodynamic coupling deformation (TCD), and based on thermodynamic coupling analysis (TCA) of gear teeth deformation.

Dynamic Characteristics of torsion for Marine Propulsion Shafting system with Elastic Rubber Coupling (고무 탄성커플링을 갖는 선박 추진용 축계 비틀림의 동특성)

  • 이돈출;김상환;유정대
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.742-748
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    • 2003
  • As for marine propulsion shafting system using 4 stroke diesel engine, it is common to apply reduction gear box between diesel engine and shafting with a view of increasing mechanical efficiency, which inevitably require elastic coupling due to avoid chattering and hammering inside of gear box. In this study, optimum method of rectifying propulsion shafting system in case of 750ton fishing vessel specially in a view of torsional vibration, is theoretically studied. After exchange of diesel engine and gear box, analysis result of torsional vibration get worse and so some countermeasure are needed. The elastic coupling is modified from present block type rubber coupling showing relatively high torsional stiffness to rubber coupling with two series elements directly connected. The vibration measurement using two laser torsion meters was done during sea trial, whose results are compared to those of calculation and verified.

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Dynamic Characteristics of a Turbo-chiller Rotor-Bearing System having a Lateral-Torsional Coupling by Gear Mesh Effect (기어 물림 효과에 의한 횡-비틀림 연성을 갖는 터보-냉동기 로터-베어링 시스템의 동특성)

  • Lee, An-Sung;Ha, Jin-Woong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1034-1039
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    • 2000
  • In turbo-machines operated at high speeds through gear speed increasers a precise coupled analysis of lateral and torsional vibrations is required to achieve highly reliable designs with low vibration and low noise levels, where the vibration coupling is due to the gear pair mesh stiffness. In this paper, applying the generalized coupled lateral-torsional finite element model of a gear pair element, has been analyzed a coupled lateral-torsional vibration of the prototype 800 RT turbo-chiller rotor-bearing system with a bull-pinion gear speed increaser. Results have shown that the coupled torsional natural frequencies have decreased due to the coupling effect of lateral vibration and particularly, the 2nd torsional natural frequency and its mode shape have had big changes. However, changes of lateral vibration characteristics have been noticed only at high lateral whirl natural frequencies above 15,000 rpm.

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Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments (원형 고무 세그먼트를 갖는 탄성 커플링의 동특성과 적응성)

  • Lee, D.C.;Kim, J.K.;Nam, T.K.;Yu, J.D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.90-95
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    • 2008
  • Medium and high speed marine diesel engines have been widely used as prime mover in small car ferries and fishing vessels with reduction gear. These propulsion shafting system should be installed and matched the elastic coupling between engine and reduction gear to isolate the vibratory torque. In this paper, the elastic dynamic characteristics of coupling with rubber type circular segments is confirmed by the theoretical analysis using the FEM and the hydraulic exciting test at shop. And its adaptation is investigated in the torsional vibration test in factory shop.

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Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments (원형 고무 세그먼트를 갖는 탄성커플링의 동특성과 적응성)

  • Lee, D.C.;Barro, Ronald D;Kim, J.K.;Nam, T.K.;Yu, J.D.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.4
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    • pp.346-351
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    • 2011
  • Medium and high speed marine diesel engines with reduction gear have been widely used as prime mover in small car ferries and fishing vessels. The elastic coupling should be installed and complemented the propulsion shafting system to isolate the vibratory torque between engine and reduction gear. In this paper, the dynamic characteristics of elastic coupling with rubber type circular segments is confirmed by theoretical analysis using the FEM and the hydraulic excitation test at shop. Further adaptation was investigated with the torsional vibration test at diesel engine factory shop.

Improvement of Dynamic Characteristics of Torsion on the Marine Propulsion Shafting System with Elastic Rubber Coupling (고무 탄성커플링을 갖는 선박 추진축계 비틀림의 동특성 개선)

  • Lee, D.C.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.12
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    • pp.923-929
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    • 2003
  • As for the marine propulsion shafting system using 4 stroke diesel engine, it is common to apply a reduction gear box between diesel engine and shafting to increase propulsion efficiency, which requires inevitably a certain elastic coupling to avoid chattering and hammering inside of gear box. In this study, the optimum method of rectifying propulsion shafting system in case of 750 ton fishing vessel is theoretically studied in a view of dynamic characteristics of torsion. After the replacement of diesel engine and gear box, the torsional vibration get worse and so some countermeasures are needed. The elastic coupling is modified from a present rubber coupling of block type having relatively high torsional stiffness to a rubber coupling haying two serially connected elements. Torsional vibration damper was installed at crankshaft free end additionally and moment of inertia of flywheel was adjusted. The dynamic characteristics of shafting system was improved by these modification. The theoretical analysis of torsional vibration are compared to measurement results using two laser torsion meters during the sea trial.

The Prediction of the Dynamic Transmission Error for the Helical Gear System (헬리컬 기어계의 동적 전달오차의 예측)

  • Park, Chan-Il;Cho, Do-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1359-1367
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    • 2004
  • The purpose of this study is to predict the dynamic transmission error of the helical gear system. To do so, the equations of motion in the helical gear system which consists of motor, coupling, gear, torque sensor, and brake are derived. As the input parameters, the mass moment of inertia by a 3D CAD software and the equivalent stiffness of the bearings and shaft are calculated and the coupling stiffness is measured. The static transmission error as an excitation is calculated by in-house program. Dynamic transmission error is predicted by solving the equations of motion. Mode shape, the dynamic mesh force and the bearing force are also calculated. In this analysis, the relationship between the dynamic mesh force and the bearing force and mode shape behavior in gear mesh are checked. As a result, the magnitude of mesh force is highly related with the gear mesh behavior in mode shape. The finite element analysis is conducted to find out the natural frequency of gear system. The natural frequencies by finite element analysis have a good agreement with the results by equation of motion. Finally, dynamic transmission error is measured by the specially designed experiment and the results by equation of motion are validated.

The Resonance of Marine Propulsion Shaft System excited by Diesel Engine (디젤엔진의 가진에 의한 선박용 추진 축계의 공진)

  • Lee, D.C.;Kang, B.Y.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.248-253
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    • 2009
  • The propulsion system which apply the diesel engine with reduction gear as prime mover, generally installs the elastic coupling between engine and intermediate shaft, This coupling can isolate the vibratory torque excited by diesel engine, or the excess transient torque and moment occurring by external impact. So, diesel engine and reduction gear can safely operate by elastic coupling. Unfortunately, the elastic coupling for skimmer vessel was repeatedly broken by unknown vibration during the sea trial In this paper, the authors are searching for the possibilities and causes of the elastic coupling failure, via the global vibration measurement and the past incident investigation.

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Reduction Gear Stability Estimation due to Torque Variation on the Marine Propulsion System with High-speed Four Stroke Diesel Engine (고속 4행정 디젤엔진을 갖는 선박 추진시스템에서 토크변동에 의한 감속기어 안정성 평가)

  • Kim, InSeob;Yoon, Hyunwoo;Kim, Junseong;Vuong, QuangDao;Lee, Donchool
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.12
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    • pp.815-821
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    • 2015
  • Maritime safety has been more critical recently due to the occurrence of shipboard accidents involving prime movers. As such, the propulsion shafting design and construction plays a vital role in the safe operation of the vessel other than focusing on being cost-efficient. Smaller vessels propulsion shafting system normally install high speed four-stroke diesel engine with reduction gear for propulsion efficiency. Due to higher cylinder combustion pressures, flexible couplings are employed to reduce the increased vibratory torque. In this paper, an actual vibration measurement and theoretical analysis was carried out on a propulsion shafting with V18.3L engine installed on small car-ferry and revealed higher torsional vibration. Hence, a rubber-block type flexible coupling was installed to attenuate the transmitted vibratory torque. Considering the flexible coupling application factor, reduction gear stability due to torque variation was analyzed in accordance with IACS(International Association of Classification Societies) M56 and the results are presented herein.