• Journal of Biosystems Engineering
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• v.43 no.4
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• pp.263-272
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• 2018

Purpose: The load on the planet gear of a planetary gear set is uniformly distributed. However, manufacturing and assembly errors cause uneven load sharing in the planetary gear set. To solve this problem, most studies have suggested applying a floating sun gear to the planetary gear set. However, the effect of the floating ring gear and floating carrier has not been extensively studied. This study aimed to investigate the effect of the floating ring gear. Methods: Two models were developed; one was the fixed ring gear model, and the other was the floating ring gear model. In the fixed ring gear model, the clearance between the ring gear and the housing was $0{\mu}m$, and in the floating ring gear model, the clearance was from $10{\mu}m$ to $100{\mu}m$. The load sharing of the planetary gear set was evaluated by the load sharing factor. Results: Our study showed that with increase in clearance, the load sharing factor of the planetary gear set approached unity. In addition, when the clearance increased above a certain level by which a fully floating ring gear was achieved, the load sharing factor was not affected by the clearance. Conclusions: This indicates that the fully floating ring gear increased the power density of the planetary gearbox by uniformly dividing the load of the planetary gear set. For this reason, the size of the gearbox could be decreased by using a fully floating ring gear.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.21 no.1
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• pp.41-46
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• 2011

In this paper, we experimentally investigate factors that decrease in noise of a industrial take-out robot at driving state. For this, we analyse change in the noise of the take-out robot with gear machining accuracy and clearance. In order to calculate the noise related to gear machining accuracy that is based upon the Japanese Industrial Standard(JIS), we equally increase motor speed from 0 rpm to 1250 rpm. In addition, to investigate influence of clearance on noise, we evenly change clearance from 0.5 mm to 1.2 mm. These experiments show that clearance is more effective factor than gear machining accuracy to reduce the noise of the take-out robot.

• The KSFM Journal of Fluid Machinery
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• v.13 no.5
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• pp.17-21
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• 2010

A volumetric gear pump is often used in extensive industrial applications to provide both high pressure and sufficiently high flow rate by physical displacement of finite volume of fluid with each revolution. To better understand the unsteady flow characteristics within the pump, numerical simulations were conducted by using moving dynamic meshing (MDM) techniques in commercially available CFD software, FLUENT. The effects of rotor clearance size and rotational speed of rotor on the flow characteristics, specially the temporal variation of velocity and pressure field, which is a main source of flow noise, was investigated. The results showed that significant reverse flow is developed in the rotor clearance and that its size is one of the most important factors affecting flow characteristics and pressure pulsation.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.5
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• pp.489-495
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• 2016

This study focuses on a detailed ball-bearing model for spur gears. The nonlinear ball-bearing stiffness with radial clearance is derived and calculated. The bearing stiffness is used to the 3-degree-of-freedom (DOF) spur gear system model. The mode characteristics of the gear system model are analyzed and verified by performing finite-element analysis (FEA). From the results, the bearing stiffness on the radial clearance was more sensitive under low-load conditions compared to high-load conditions. The bearing stiffness significantly affected the gear dynamics in the low-frequency region, while the mesh stiffness affected the high natural frequency.

• Journal of Aerospace System Engineering
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• v.14 no.1
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• pp.1-7
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• 2020

This paper discusses a series of procedures and results for designing the gear part of a fuel transfer pump for an aircraft, developed as an independent technology for the first time in Korea. A gear pump type is selected because the design requirements of the fuel transfer pump are met by a gear pump with a characteristics of less leakage inside than a vane pump with superior overall performance. The gear housing is designed with suitable clearance, considering the outer diameter of the gear, which is the main factor on which the flow can be determined. Additionally, the calculation of the required hydraulic and axial force for the motor to drive the fuel transfer pump was performed.

• 한국전산유체공학회:학술대회논문집
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• 2010.05a
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• pp.83-85
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• 2010

A hydraulic gear pump is widely used in many industrial applications to provide both high pressure and high flow rate by physical displacement of finite volume of fluid with each revolution. In this study, two dimensional fluid-structure interaction simulation of gear pump flow was carried out to examine detailed complex flow patterns and structural stress distribution on rotors by using a commercial software ADINA. The effect of rotor clearance size on the flow characteristics, specially the temporal variation of velocity and pressure field, which is a main source of flow noise, also was investigated.

• Transactions of Materials Processing
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• v.19 no.5
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• pp.290-295
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• 2010

Shaving technology is one of the significant metal forming technologies which can make the smooth and fine sheared surface of products after shearing process. The sheared surface on the side wall of the cutting edge is very important because it functions as a basic surface for measuring the dimensions of product. Effective sheared surface after shaving can be influenced by several working variables such as shaving allowance, shaving clearance, type of material and profile of cutting edge. The influence of these variables on shaving characteristics was investigated in this study. A cut-off die to make the simplified gear-shaped products was manufactured. Three kinds of sheet metals (AL5052, SPCC and SAPH440) of 3mm thickness were firstly sheared and then shaved for four shaving allowances and three sharing clearances. It was shown through experiments that the optimum working condition to give the maximum effective sheared surface in shaving was found ; Shaving allowance is 0.2mm and Shaving clearance is 0.01mm.

• Journal of Power System Engineering
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• v.15 no.6
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• pp.53-58
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• 2011

To optimization of mlod for fineblanking forming of sector gear of recliner, it was analyzed the effect of clearance, V-ring height, V-ring position, blank holding force and counter punch force. In case of 0.003 mm of clearancs, the finest shear plane was obtained, but optimization between die and punch clearance was 0.005 mm. The height of V-ring was 0.7 mm. In case of increasing of hold force, the size of shear plane got better and the decrement of thickness became smaller. Both the size of shear plane and the decrement of thickness increased according to increasing of counter punch force.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.1
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• pp.127-134
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• 2002

This study present a direct steering system using rack and pinion for ultra-small vehicles. The traditional small vehicles for special use had the limitation of space by reason of short wheel tread. These vehicles has adopted a indirect steering system or a center arm system for steering. The disadvantages of these system were deterioration of gear efficiency and increase of parts. For direct-linkage to both knuckles, steering system is made up of out-side tie rods, tie-rod ends, and gear box. Thus, the proposed system has a minimum number of parts. The experimental results show a maximum efficiency at minimum steering angle and a minimum clearance circle. These effects were accomplished by adopting a Ackerman-Jantaud theory.

• Journal of Energy Engineering
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• v.24 no.1
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• pp.88-96
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• 2015

Gear pump has a simple structure high reliability, easy operation and maintenance, widely used as a source of hydraulic system of hydraulic. In general, the gear pump was designed using variety of variables, the variables through the analysis of the mass flow rate and efficiency. In this paper, three-dimensional flow of the gear pump, in order to produce the optimal design of product, analysis was performed by using commercial software ANSYS v15.0 CFX. And then, combination of design parameters selected by ANSYS was carried out to confirm the simulation result. The efficiency and mass flow rate of the gear pump were studied by varying its rotational speed and the clearance between the gear tip and the housing. In the simulation results, as the rotational speed were increased, the average mass flow rate and efficiency increased. Furthermore, as the clearance between the gear tip and the housing was increased, the average mass flow rate and efficiency decreased.