• Title/Summary/Keyword: Gasifier

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Characteristics of Coal Slurry Gasification under Partial Slagging Operating Condition (부분 용융 운전 조건에서 석탄슬러리 가스화 운전 특성)

  • Lee, Jin Wook;Chung, Seok Woo;Lee, Seung Jong;Jung, Woohyun;Byun, Yong Soo;Hwang, Sang Yeon;Jeon, Dong Hwan;Ryu, Sang Oh;Lee, Ji Eun;Jeong, Ki Jin;Kim, Jin Ho;Yun, Yongseung
    • Korean Chemical Engineering Research
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    • v.52 no.5
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    • pp.657-666
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    • 2014
  • Coal gasification technology is considered as next generation clean coal technology even though it uses coal as fuel which releases huge amount of greenhouse gas because it has many advantages for carbon capture. Coal or pet-coke slurry gasification is very attractive technology at present and in the future because of its low construction cost and flexibility of slurry feeding system in spite of lower efficiency compared to dry feeding technology. In this study, we carried out gasification experiment using bituminous coal slurry sample by integrating coal slurry feeding facility and slurry burner into existing dry feeding compact gasifier. Especially, our experiment was conducted under fairly lower operation temperature than that of existing entrained-bed gasifier, resulting in partial slagging operation mode in which only part of ash was converted to slag and the rest of ash was released as fly ash. Carbon conversion rate was calculated from data analysis of collected slag and ash, and then cold gas efficiency, which is the most important indicator of gasifier performance, was estimated by carbon mass balance method. Fairly high performance considering pilot-scale experiment, 98.5% of carbon conversion and 60.4% of cold gas efficiency, was achieved. In addition, soundness of experimental result was verified from the comparison with chemical equilibrium composition and energy balance calculations.

Performance Estimation and Process Selection for Chemical-Looping Hydrogen Generation System (금속매체 순환식 수소생산 시스템의 성능예측 및 공정선정)

  • Ryu, Ho-Jung;Jin, Gyoung-Tae
    • Journal of Hydrogen and New Energy
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    • v.16 no.3
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    • pp.209-218
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    • 2005
  • To find a suitable metal component in oxygen carrier particles for chemical-looping hydrogen generation system(CLH), oxygen transfer capacities of metal components were compared and Ni has been selected as the best metal component. The proper operating conditions to achieve high hydrogen generation rate have been investigated based on the chemical-equilibrium composition analysis for water splitting reactor. Moreover, suitable compositions of syngas from gasifier of heavy residue to achieve high energy efficiency have been investigated by calculation of heat of reaction. Based on the selected operating conditions, the best configuration of two interconnected fluidized beds system for the chemical-looping hydrogen generator has been investigated as well.

The effect on the components variation of syngas by changing temperature and steam addition in biomass gasification process (바이오매스 가스화 과정에서의 온도와 가습의 변화가 전환가스 조성에 미치는 영향)

  • Ahn, Seong-Yool;Choi, Gyung-Min;Kim, Duck-Jool
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3429-3434
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    • 2007
  • An experimental study was carried out to investigate gasification process of wood sawdust in the I-dimensional downdraft fixed bed gasifier. The preheated air was used oxidizer and steam were used as a gasifying agent. The operating parameters, the supplied air temperature and steam were used. The oxidizer temperature was varied from 500K to 620K and vapor was added. The gasification process was monitored by measuring temperature at three position near the biomass using R-type thermocouples and the syngas composition was analyzed by gas chromatograph. The change of hydrogen and carbon monoxide, carbon dioxide, methane was observed. Overall, the volume fraction of hydrogen and methane were increased widely as increasing the oxidizer temperature and adding steam.

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Experimental studies of 1.0T/D Entrained Flow Coal Gasifier (1.0T/D 가압 분류층 석탄 가스화기 운전 특성)

  • Ra, Howon;Hong, Jaichang;Choi, Youngchan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.115.1-115.1
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    • 2010
  • 석탄 가스화기술은 기존의 연소 방식에서 발생하는 공해 물질은 줄이면서 발생되어지는 합성가스를 이용하여 직접 사용하거나, IGCC나 CTL 공정등에서 원료로서 사용할 수 있다는 장점을 가지고 있어 석탄의 환경친화적인 이용을 위하여 오래전에 개발된 기술임에도 불구하고 최근 각광받고 있는 기술이다. 분류층 가스화기는 미분화된 석탄을 고온에서 가스화하는 방식으로 용량의 대형화가 가능하여 석탄가스화복합발전(IGCC)용으로 이용되고 있다. 석탄슬러리를 원료로 사용하는 습식 분류층 가스화기는 기술적으로 상당히 안정적이어서 가장 많이 보급되어진 가스화기 형태이다. 본 연구에서는 1.0T/D급 습식 분류상 가스화 장치의 가압 운전 특성 및 가스화 특성, 운전 조건을 파악하기 위하여 실험을 실시하였다. 실험에 사용된 반응기는 운전 압력 30bar로 설계되었으며, Fuel의 공급량은 50~70kg/hr로 공급하였으며, $O_2$/fuel Ratio를 0.7~1.1까지 변경하여 Fuel 주입량에 따른 내부온도 분포와 $O_2$/Fuel 비율에 따른 합성가스의 조성, 탄소 전환율, 냉가스효율 변화 특성을 알아보았다.

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Study on the Dynamic Simulation for an Integrated Coal Gasification Combined Cycle (석탄 IGCC 다이내믹 시뮬레이션에 관한 연구)

  • Joo, Yongjin;Kim, Simoon;Lee, Minchul;Kim, Miyeong
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.106.2-106.2
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    • 2010
  • IGCC (Integrated Gasification Combined Cycle) plants are among the most advanced and effective systems for electric energy generation. From a control perspective, IGCC plants represent a significant challenge: complex reactions, highly integrated control to simultaneously satisfy production, controllability, operability and environmental objectives. While all these requirements seem clearly to demand a multivatiable, model predictive approach, not many applications can be easily found in the literature. This paper describes the IGCC dynamic simulation that is capable of simulating plant startup, shutdown, normal, and abnormal operation and engineering studies. This high fidelity dynamic models contain the detailed process design data to produce realistic responses to process operation and upset. And the simulation is used by engineers to evaluate the transient performance and produce graphical information indicating the response of the process under study conditions.

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The utilization of waste seashell for high temperature desulfurization

  • Kim, Young-Sik;Kim, Taek-Geun;Sim, Eon-Bong;Seo, Jeong-Min
    • Proceedings of the Korean Environmental Health Society Conference
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    • 2005.12a
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    • pp.66-71
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    • 2005
  • The waste seashells were used for the removal of hydrogen sulfide from a hot gas stream. The sulphidation of waste seashells with $H_2S$ was studied in a thermogravimetric analyzer at temperature between 600 and 800$^{\circ}C$. The desulfurization performance of the waste seashell sorbents was experimentally tested in a fixed bed reactor system. Sulfidation experiments performed under reaction conditions similar to those at the exit of a coal gasifier showed that preparation procedure and technique, the type and the amount of seashell, and the size of the seashell affect the $H_2S$ removal capacity of the sorbents. The pore structure of fresh and sulfided seashell sorbents was analyzed using mercury porosimetry, nitrogen adsorption, and scanning electron microscopy.

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Char Gasification Model Including the Effects of Pore Structure and Solid Reaction Product (기공 구조와 반응 부산물의 영향을 고려한 촤의 가스화 모델)

  • Chi, Jun-Hwa
    • Journal of Hydrogen and New Energy
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    • v.21 no.4
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    • pp.328-339
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    • 2010
  • A new gasification model for coal char was developed considering the effects of pore structure and solid reaction product (ash) and compared with conventional models. Among various parameters reflecting microscopic pore structure, initial pore surface per unit volume of char was found to have the largest effect on carbon conversions. Reaction studies showed that the proposed model can predict carbon conversion more accurately over a broader range of reaction degree compared to the conventional models. Therefore the model proposed in this study would be useful for the design of pilot or commercial scale gasifiers.

Geometry Design of Coal Gasifier Refractory using Computational Fluid Dynamics (전산유체역학기법에 의한 석탄가스화기 내화재 형상 설계)

  • 이진욱;박병수;윤용승;안달홍
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1998.05a
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    • pp.15-20
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    • 1998
  • 전산유체역학 기법을 이용하여 석탄가스화기 내화재내에서의 온도분포 해석 및 열손실량 계산을 수행하였다. 일차원 이론적 해석, 이차원 전도열전달 해석 및 삼차원 대류-전도 복합열전달 해석 등 세 가지 방법론으로 전산해석을 수행하고 그 결과들을 서로 비교하였으며, 또한 해석결과들을 석탄가스화기 실험결과와 비교하였다. 결과의 정확성, 수치해석상의 편리성(수렴성 및 계산시간) 등을 종합적으로 검토하여, 이차원 전도열전달 해석이 공학적 설계에 적용하기 적절한 방법론임을 제시하였다. 전산해석 결과를 3톤/일급 석탄가스화기에 적용해 본 결과, 총 열손실량은 설계치 운전기준으로 약 1% 정도인 것으로 판별되었다.

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Gasification and Melting Characteristics of Waste-oil/Fly-ash mixture in Bench-Scale Gasifier (Bench급 가스화기에서 폐유/비산재 가스화용융 특성연구)

  • 주지선;나혜령;정석우;구재회
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.235-238
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    • 2002
  • 폐기물을 처리대상으로 하는 가스화용융공정은 환경문제와 에너지효율 문제를 동시에 접근할 수 있는 공정으로서 향후 연소반응에 근거한 공정을 점진적으로 대체할 것으로 예측되고 있다. 본 센터에서는 "가연성 폐기물처리용 5톤/일급 가스화용융 공정기술개발"의 과제를 과학기술부 국가지정연구실사업을 통해 수행 중에 있으며, 1톤/일급 가스화 용융로의 설계/운전, 폐기물별 가스화용융특성 Database화, 5톤/일급 scale-up 설계 등을 주요 연구목표로 폐기물의 가스화용융기술을 개발 중에 있다.(중략)

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A Predictional Study on the Slagging and Fluid Behavior of Coal Ash under the Gasifier Condition. (가스화기에서 석탄회분의 Slagging 성향 및 용융거동 예측에 관한 연구)

  • 배한진;김형택;손응권;최상일;이시훈;박주식;윤용승;정석우
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1996.10b
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    • pp.113-122
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    • 1996
  • 본 연구는 석탄가스화복합발전(IGCC)의 핵심부분이라 할 수 있는 슬래깅 형태의 분류층 가스화기에 원활한 Slagging을 유지하기 위해 Flux addition method와 Coal blending method를 적용하였다. 대상탄으로는 가스화에 적합하다고 알려진 알라스카탄, 대동탄과 비교탄으로 가스화에 부적합하다고 알려진 1종류의 유연탄을 대상으로 기본분석 및 화학적 조성분석, 용융온도를 측정하여 봄으로써 대상탄들의 슬래깅성향을 평가하였다. 대동탄과 알라스카탄에 대해서는 Flux addition method를 적용하고, 비교탄에 대해서는 Coal blending Method를 적용한 후, 140$0^{\circ}C$로 운전되는 가스화기의 효율을 최대화할 수 있는 Flux 첨가비와 blending ratio를 산정하였다.

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