• Title/Summary/Keyword: Gas porosity

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Direct Energy Deposition of Mo Powder Prepared by Electrode Induction Melting Gas Atomization

  • Goo-Won Roh;Eun-Soo Park;Jaeyun Moon;Hojun Lee;Jongmin Byun
    • Archives of Metallurgy and Materials
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    • v.66 no.3
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    • pp.795-798
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    • 2021
  • Molybdenum (Mo) is used to form a barrier layer for metal wiring in displays or semiconductor devices. Recently, researches have been continuously attempted to fabricate Mo sputtering targets through additive manufacturing. In this study, spherical Mo powders with an average particle size of about 37 um were manufactured by electrode induction melting gas atomization. Subsequently, Mo layer with a thickness of 0.25 mm was formed by direct energy deposition in which the scan speed was set as a variable. According to the change of the scan speed, pores or cracks were found in the Mo deposition layer. Mo layer deposited with scan speed of 600 mm/min has the hardness value of 324 Hv with a porosity of approximately 2%. We demonstrated that Mo layers with higher relative density and hardness can be formed with less effort through direct energy deposition compared to the conventional powder metallurgy.

Studies on the Control of Porosity and Mean Pore Size in Cordierite Ceramics (Cordierite의 기공률 및 기공경조절에 관한 연구)

  • Yang, Jin
    • Journal of the Korean Ceramic Society
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    • v.35 no.4
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    • pp.399-405
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    • 1998
  • The effect of each factor on the porosity and mean pore size of cordierite(2Mg$.$2{{{{ {Al}_{2 } {O }_{3 } }}$.$5{{{{ {SiO}_{2 } }}) ceram-ics which have been mainly used for hot gas filter was investigated by using orthogonal array. The poros-ity was observed to increase with the content of graphite added as pore-forming material and decrease with increasing talc size. The effects of the other factors the graphite size sintering temperature and hold-ing time at sintering temperature were observed to be small relatively. In case of mean pore size the ef-fect of talc size on the mean pore size of cordierity was investigated to be the largest. The mean pore size was observed to increase with increasing talc size.

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Properties of Compacts and Pellets Made Using Bimodal- Sized $UO_2$ Powder

  • Kim, Keon-Sik;Song, Kun-Woo;Kang, Ki-Won;Kim, Jong-Hun;Kim, Young-Min
    • Nuclear Engineering and Technology
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    • v.31 no.6
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    • pp.608-617
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    • 1999
  • The powder mixture which has a bimodal size distribution, with a large mode corresponding to AUC-UO$_2$ powder and a small one corresponding to ADU-UO$_2$ powder, was prepared, pressed into compacts, and sintered at 1680t for 4 hours in hydrogen gas. The compact density of the powder mixture increases with increasing ADU-UO$_2$content within a content of 20 wt %, since small ADU-UO$_2$ particles can fill interstices between large AUC-UO$_2$particles. The UO$_2$ pellet made using the powder mixture has a lower open porosity than that made using AUC-UO$_2$ powder alone. The mechanism for the formation of a flake-like pore is proposed, and the decrease in open porosity may be ascribed to the decrease in the number of flake-like pores.

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The Effect of Porosity Sealing by Sol-gel Method on Physical and Electrical )Properties of a Plasma Sprayed $Ce_0.8Gd_0.2O_2$ Electrolyte (졸-겔법에 의한 기공 충전이 플라즈마 용사된 $Ce_0.8Gd_0.2O_2$ 전해질체의 물리 및 전기적 성질에 미치는 영향)

  • 유석원;김장엽;김호무;김병호;임대순
    • Journal of the Korean Ceramic Society
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    • v.36 no.11
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    • pp.1205-1210
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    • 1999
  • Ceria based electrolytes were fabricated by a plasma spraying method. The porosity which was crated during the plasma spraying process was infiltrated with Ce0.8Gd0.2O2 sol by ultrasonic treatment and heat treatment at 90$0^{\circ}C$ in order to improve physical and electrical properties. The porosity decreased from 9.8% to 6.5% and gas permeability at 80$0^{\circ}C$ decreased from 16.7$\times$10-3 to 5.7$\times$10-3 cm3(STP)/cm2.s.cmHg as the number of treatment increased 10 cycles. The ionic conductivity was also increased about 30% after 10 times of sealing.

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Weldability of Al Alloys,Part I ;Cfacking and Porosity (알루미늄 합금의 용접특성 - part I : 균열 및 기공)

  • 이창희;장래웅
    • Journal of Welding and Joining
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    • v.10 no.3
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    • pp.1-12
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    • 1992
  • A literature review was conducted to survey informations available on the welding metallurgy of aluminum alloys and its effect on fusion weldability, especially on solidification cracking and pore formation. Solidification cracking behavior of Al weld is a complicate matter as compared to other high alloys, where a relatively simple Fe-X(most detrimental elements S, P, B, Si, etc) binary diagram can be successfully applicable. Both additive and synergistic effects of elements should be considered together. A same element play a different role from system to system. Porosity, caused by hydrogen contamination of the weld is one of the most troublesome welding problems. The primary sources of hydrogen are believed to be an absorbed moisture on the filler metal or base metal and in the shielding gas. It is extremely important that reliable quality-control procedures be employed to eliminate all possible sources of hydrogen contamination. Selection of proper process and parameters is sometimes more important than controlling of alloying elements in order to make a defect-free weld.

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Intelligent modeling to investigate the stability of a two-dimensional functionally graded porosity-dependent nanobeam

  • Zhou, Jinxuan;Moradi, Zohre;Safa, Maryam;Khadimallah, Mohamed Amine
    • Computers and Concrete
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    • v.30 no.2
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    • pp.85-97
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    • 2022
  • Using a combination of nonlocal Eringen as well as classical beam theories, this research explores the thermal buckling of a bidirectional functionally graded nanobeam. The formulations of the presented problem are acquired by means on conserved energy as well as nonlocal theory. The results are obtained via generalized differential quadrature method (GDQM). The mechanical properties of the generated material vary in both axial and lateral directions, two-dimensional functionally graded material (2D-FGM). In nanostructures, porosity gaps are seen as a flaw. Finally, the information gained is used to the creation of small-scale sensors, providing an outstanding overview of nanostructure production history.

Effects of shielding Gas Types on $CO_2$ Laser Weldability (보호가스에 따른 Tailored Blank 레이저 용접성 평가에 관한 연구)

  • 정봉근;유순영;박인수;이창희
    • Laser Solutions
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    • v.1 no.1
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    • pp.30-38
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    • 1998
  • This study includes the efface of shielding gas types on $CO_2$ laser weldability of low carbon automotive galvanized steel. The types of shielding gas evaluated are He, $CO_2$, Ar, $N_2$, 50%Ar+50%$N_2$. The weld penetration, strength, formability(Erichsen test) of Laser weld are found to be strongly dependent upon the types of shielding gas used. Further, the maximum travel speed and flow rate to form a keyhole weld is also dependent upon types of shielding gas. The ability of shielding gas in removing plasma plume and thus increasing weld penetration is believed to be closely related with ionization/dissociation potential, which determine the period of plasma formation and disappearance. Further, thermal conductivity and reactivity of gas with molten pool also give strong effect on penetration and porosity formation which in turn affect on the formability and strength.

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$CO_2$ Sensing Characteristics of Carbon-nanofibers Based on Effects of Porosity and Amine Functional Group (다공성 및 아민 작용기에 따른 탄소나노섬유의 $CO_2$ 감응특성)

  • Kim, Jong Gu;Kang, Seok Chang;Shin, Eunjeong;Kim, Da Young;Lee, Jin Hee;Lee, Young-Seak
    • Applied Chemistry for Engineering
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    • v.23 no.1
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    • pp.47-52
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    • 2012
  • Porous carbon nanofibers were prepared as a gas sensor electrode to study the $CO_2$ sensing property based on effects of porosity and introduced amine functional groups. Electrospun fibers were obtained by using electrospinning method with polyacrylonitrile precursor and they were treated by the thermal treatment and chemical activation. Amine functional groups were introduced by the liquid state treatment using diethylenetriamine. The specific surface area increased up to $2000m^2/g$ by the chemical activation. The Introduced amine functional group was identified using FT-IR spectroscopy. $CO_2$ gas sensing property was improved as four folds via introduced amine functional groups on the activated carbon nanofiber. In conclusion, the gas sensing property was improved based on the developed porosity by the chemical activation and the chemical attraction of $CO_2$ gas by introduced functional groups.

Effects of Physicochemical/Mineralogical Characteristics of Limestones and Porosity after Calcination on Desulfurization Reactivities

  • Baek, Chul-Seoung;Seo, Jun-Hyung;Cho, Jin-Sang;Cho, Kye-Hong;Han, Choon
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.34-42
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    • 2016
  • Characteristics of wet flue gas desulfurization and in-furnace desulfurization of domestic and overseas limestone with different crystallinity and crystalline size are studied in this article. Properties of desulfurization were evaluated in relation to physicochemical/ mineralogical characteristics, degree of pore formation for different calcination temperatures and TNC(total neutralizing capability). TNC of domestic high crystalline limestone was lower than that of overseas one. On the other hand, the porosity after calcination was shown to be relatively high for domestic limestone, which had high initial rates of desulfurization reactions in-furnace. Based on low pore formation and porosity with high TNC of crystalline high-Ca limestones compared to macrocrystalline ones, the former are preferred for wet desulfurization processes.

Reduction Method of Porosity Formed by Instability of Keyhole in High Power $CO_2$ Laser Welding (고출력 $CO_2$레이저 용접에서 키홀의 불안정으로 발생한 기공의 절감방법)

  • 김정일;조민현
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.4
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    • pp.464-471
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    • 2002
  • Porosity formation in partial penetration welds by high power lasers is a serious problem in industry. There are two main causes that induce porosity formation. One form of porosity is due to gases (e.g. hydrogen, oxygen) dissolving into the weld pool because of the high temperature and then the rapid solidification traps gases as a bubble in the weld metal. The second problem is voids formed by the keyhole collapsing due to unstable keyhole fluid dynamics. The voids that form at the bottom of the keyhole are relatively large and irregular in shape compared to the gas bubbles; this void formation is the primary concern in this paper. The reduction of voids formed by keyhole collapse is achieved by improving the stability of keyhole. Two methods to improve keyhole stability are discussed in this paper: pulse modulation and beam incident angle. Pulse modulation of the laser beam was performed between 100 Hz and 500 Hz to find out the optimum frequency for the keyhole dynamics. The incident beam angle changed the impact angle of the laser beam to the work surface in a range of 0 to 25 degrees. Glycerin in a semi-solidified state is used as a medium for performing the welding because its transparency allows of visualization of the keyhole.