• Title/Summary/Keyword: Gas Torch Nozzle

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A Study on the Optimum Tandem Welding Torch Distance for the Reduction of CO2 Shielding Gas Consumption (Tandem 용접 CO2 보호가스 사용량 감소를 위한 최적 토치 극간거리에 대한 연구)

  • Lee, Jun-Yong;Kim, Ill-Soo;Choi, Young-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.2
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    • pp.294-301
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    • 2012
  • Shipbuilding industry has used a lot of $CO_2$ gas as a shielding gas for arc welding and thus, development of welding equipment which can reduce the amount of $CO_2$ gas is requested widely. Therefore, this study is focused on the examination of optimum welding torch distance of Tandem welding system as a fundamental study for the optimum shape design of torch nozzle. $CO_2$ shielding gas distribution and welding bead shape formation by the torch distance are examined. Results show that according to the torch distance variation, most effective shielding gas layer can be formed and quantitative determination of the optimum torch distance can result in the reduction of $CO_2$ shielding gas consumption.

Analysis on Thermochemical Erosion Properties for Thermal Insulation Materials of Graphite Nozzle Throat (흑연 노즐목 내열재의 열화학적 침식 특성 분석)

  • Kim, Young-in;Lee, Soo-yong
    • Journal of Advanced Navigation Technology
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    • v.22 no.2
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    • pp.90-95
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    • 2018
  • In the solid rocket motor (SRM), a thrust of rocket is generated by a nozzle so it is very important device. The nozzle of SRM is a condition of high temperature and high pressure so occurs the erosion by combustion gas. The liquid rocket propulsion systems (LRPSs) cools the nozzle by the fuel and oxidizer but SRM does not cool the nozzle. This paper deal with the development of the oxy-acetylene torch tester and investigate the thermochemical erosion properties for the thermal insulation materials of the graphite rocket nozzle throat through the experiment. The results of experiments are compared with the results of Theoretical model and identify the key factors affecting of erosion. The results is in good agreement with the experimental data.

Experiment on the Vitrification of Nonflammable Wastes Using AP-200L Plasma Torch (AP-200L 토치를 이용한 비가연성 방사성폐기물 고온용융처리)

  • 최종락;유병수;김천우;박종길;하종현
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2003.11a
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    • pp.48-53
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    • 2003
  • The high temperature melting test for nonflammable wastes using a plasma torch was conducted. The AP-200L hollow cathode type plasma torch was installed at the pilot plasma melting furnace in NETEC. The surrogates were prepared to simulate concrete, soil and their mixture with steel. The experimental conditions such as feeding rate, the distance between melts surface and torch nozzle, torch rotation speed, gas flow rate and pressure in the furnace were decided. Basic parameters such as temperatures of cooling waters, off-gas and torch power were measured. The vitrified samples were analyzed by SEM/EDS.

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GMA Torch Configuration for Efficient Use of Argon Gas Part 2 : Comparison between AMAG DMAG Process (아르곤 가스를 효율적으로 사용하기 위한 GMA 용접 토치 구조 Part 2 : AMAG와 DMAG 공정의 비교)

  • 문명철;고성훈;유중돈
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.46-52
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    • 1999
  • The auxiliary gas-shielded MAG (AMAG) process, which was devised to provide an argon-rich shielding environment using small amount of argon gas, was investigated experimentally to figure out its effects on metal transfer and weld quality. Proper conditions for the AMAG process including the argon gas ratio, position and direction of the auxiliary nozzle were determined experimentally. Performance of the AMAG process was compared with that of the double gas-shielded MAG(DMAG) and MAG processes by monitoring the bead profile, current and voltage waveforms. The AMAG process was found to provide better bead profile, more stable arc and wider operating range of spray transfer mode compared with the DMAG process. In general, performance of the AMAG process using the argon ratio of 30% was comparable to that of the MAG process using 80% argon and 20% CO₂ gas.

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Numerical calculations of characteristics of Argon arc plasma using the control volume method (제어체적법에 의한 Ar 아크 플라즈마의 특성 계산)

  • Kim, Oe-Dong;Ko, Kwang-Cheol;Kang, Hyung-Boo
    • Proceedings of the KIEE Conference
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    • 1995.07c
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    • pp.1404-1406
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    • 1995
  • In this paper, argon gas was used for numerical analysis of an arc in a cutting plasma torch driven by constant current. We established nozzle-constricting type torch domain and calculated steady state characteristics of argon arc plasma using the control volume method(CVM). For simplicity, we assumed that the flow field is laminar and the local thermodynamic equilibrium(LTE) prevails in all domain regions. We also neglected cathode-fall and anode-fall effects. Considering magnetic pinch effect and viscosity effect, we solved the momentum equation. Voltage drop in the arc column due to input current was calculated from the temperature field obtained by the energy balance equation.

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Experimental Analysis of a Supersonic Plasma Wind Tunnel Using a Segmented Arc Heater with the Power Level of 0.4 MW (0.4 MW 급 분절형 아크 히터를 이용한 초음속 플라즈마 풍동 특성 실험)

  • Kim, Min-Ho;Lee, Mi-Yeon;Kim, Jeong-Soo;Choi, Chea-Hong;Seo, Jun-Ho;Moon, Se-Yeon;Hong, Bong-Guen
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.9
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    • pp.700-707
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    • 2013
  • Experimental analyses on a supersonic plasma wind tunnel of CBNU (Chonbuk National University) were carried out. In these experiments, a segmented arc heater was employed as a plasma source and operated at the gas flow rates of 16.3 g/s and the total currents of 300 A. The input power reached ~350 kW with the torch efficiency of 51.4 %, which is defined as the ratio of total exit enthalpy to the input power. The pressure of plasma gas in the arc heater was measured up to 4 bar while it was down to ~45 mbar in a vacuum chamber through a Laval nozzle. During this conversion process, the generated supersonic plasma was expected to have a total enthalpy of ~11 MJ/kg from the measured input power and torch efficiency. In addition to the measurement of total enthalpy, a cone type probe was inserted into the supersonic plasma flow in order to estimate the angle between shock layer and surface of the probe. From these measurements, the temperature and the Mach number of the supersonic plasma were predicted as ~2,950 K and ~3.7, respectively.