• Title/Summary/Keyword: Gage

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Design of δ5 Clip Gage for CTOD Measurement (CTOD 측정용 δ5 Clip Gage 설계)

  • Park, Tai-Heoun;Nahm, Seung-Hoon;Kim, Am-Kee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.343-351
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    • 2004
  • The flaw assessment method based on ${delta}_5$ parameter was recently proposed and put to the practical use. However: since it is almost impossible to measure the ${delta}_5$ by the existing commercial clip gager, we need to develope the specially designed gages which are suitable for that purpose. In this research, a double cantilever type ${delta}_5$ clip gage with the traveling distance of 4mm was developed by the finite element analysis and the construction of Wheatstone bridge circuit including strain gages. The linearity of developed ${delta}_5$ clip gage was evaluated by the MTS extensometer calibrator with the proper adapters which allow the 6s clip gage to sit on the calibrator. Consequently, the 6s clip gage revealed the good linearity between the output voltage and the traveling distance of gage.

Some Relationships between Measurement Capability Indices of Type 1 Study, Gage R&R Study, and ISO 22514-7 (Type 1 Study, Gage R&R Study와 ISO 22514-7의 측정능력지수 간 연관성 분석)

  • Lee, Seung-Hoon;Lim, Keun
    • Journal of Korean Society for Quality Management
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    • v.44 no.1
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    • pp.77-94
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    • 2016
  • Purpose: This paper reviews Type 1 Gage study, Gage R&R study, and procedure of ISO 22514-7 for assessing a measurement system, and discusses some relationships between the measurement capability indices. Methods: The gage capability index $C_g$ of Type 1 Gage study, precision-to-tolerance ratio PTR of Gage R&R study, and measurement performance ratio $Q_{MS}$ and $Q_{MP}$ of ISO 22514-7 are considered in this paper. Results: This paper derives the relationships between $C_g$ and $Q_{MS}$, PTR and $Q_{MP}$, and $Q_{MS}$ and $Q_{MP}$, respectively, and discusses the acceptance conditions for each procedures. Conclusion: The measurement capability analysis is the first step for the quality improvement of the manufacturing processes. Therefore the result of this study provides a helpful guidelines for assessing the measurement system, enabling proper evaluation of manufacturing processes.

Evaluation on dynamic stress intensity factor using strain gage method (스트레인게이지법을 이용한 동적응력확대계수 평가)

  • Lee, H.C.;Kim, D.H.;Kim, J.H.;Moon, S.I.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.304-309
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    • 2000
  • Strain gage method is used to evaluate the mode I dynamic stress intensity factor of marging steel(18Ni) and titanium alloy(Ti-6A1-4V). To decide the best strain gage position on specimen, static fracture toughness test was performed. Then instrumented charpy impact test and dynamic tensile test was performed by using strain gage method for evlauating dynamic stress intensity factor. Strain gage signals on the crack tip region are used to calculate the stress intensity factors. It is found that strain gage method is more useful than method by using load which is obtained from impact tup to assess dynamic characteristics such as dynamic stress intensity factor.

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A Study on the Effect of Gage R&R for 6 Sigma Quality (6시그마 품질을 위한 Gage R&R의 영향에 관한 연구)

  • 이승훈;이정환
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.55
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    • pp.13-24
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    • 2000
  • 6 sigma movement is the most prominent quality improvement methodology in practice. Measurement plays an important role in helping any organization improve quality. Therefore, the measurement systems analysis is the first step for the quality improvement of manufacturing process in 6 sigma movement. In this study, we investigate the effect of Gage Repeatability and Reproducibility(Gage R&R) in view of defect rate and process capability indices, and provide guidelines for acceptance of gage repeatability and reproducibility(%R&R) for six sigma quality.

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A Study of Gage R&R Analysis Considering the Variations of Between-Within Group and Within Part (군간-군내-부품내 변동을 고려한 Gage R&R 분석에 관한 연구)

  • Lee, Seung-Hoon;Lee, Chang-Woo
    • IE interfaces
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    • v.18 no.4
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    • pp.444-453
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    • 2005
  • The purpose of the Gage R&R study is to determine whether a measurement system is adequate for monitoring a process. If the measurement system variation is small relative to the process variation, then the measurement system is deemed "adequate". The sources of variation associated with the measurement system are compared using an analysis of variance (ANOVA) model, in general. A typical ANOVA model used in a standard Gage R&R study is the two-factor random effect model. Then, the ANOVA partitions the total variation into three categories: repeatability, reproducibility, part variation. However, if the process variation possesses the between group variation, within group variation, and within part variation, these variations can cause the measurement system evaluation to provide misleading results. That is, in the standard Gage R&R study these variations affect the estimate of repeatability, reproducibility, or both. This paper presents a four-factor nested factorial ANOVA model which explicitly considers these variations for the Gage R&R study. The variance component estimators are derived by setting the EMS equations equal to the corresponding mean square from the ANOVA table and solving. And the proposed model is compared with the standard Gage R&R model.

Determination of Stress Intensity Factors by Strain Measurement (스트레인측정에 의한 응력확대계수 결정)

  • Lee, O.S.;Nah, K.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.147-155
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    • 1995
  • Recent experimental studies have been shown that strain gages can be employed to determine either static or dynamic stress intensity factors $K_{I}$ wiht relatively simple experiments. However, it does not usually provide a reliable value of stress intensity factor because of local yielding and limited regions for strain gage placement at the vicinity of the crack tip. This paper attempted to define a valid region and to indicate procedures for locating and orienting the strain gage to determine static toughness $K_{Is}$ accurately form one strain gage readings with respect to varying loadings. The strain gage methods was used for compact tension specimens made of Polycarbonate and PMMA(polymethyl methacrylate). Series expansions of the static and dynamic strain fields are applied. Strain gage orientation and location are then studied to optimize the strain response. Especially, in the dynamic experiment, the specimen employed is an oversized Charpy V-notch specimen which has been modified to provide significant constraint with a large elevation of the flow stress. The impact behavior of the specimen is monitored by placing strain gage near the crack tip. The dynamic toughness $K_{Id}$ is determined from the strain time traces of this gage.e.

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Economical Values of Gage R&R Parameters (경제적인 Gage R&R 계수)

  • Park, Sung-Hun;Kang, Chang-Wook
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.3
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    • pp.129-135
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    • 2012
  • Companies strive for quality improvement and use process data obtained through measurement process to monitor and control the process. Measurement data contain variation due to error of operator and instrument. The total variation is sum of product variation and measurement variation. Gage R&R is for repeatability and reproducibility of measurement system. Gage R&R study is usually conducted to analyze the measurement process. In performing the gage R&R study, several parameters such as the appropriate number of operators (o), sample size of parts (p), and replicate (r) are used. In this paper we propose how to determine the optimal combination of number of operators (o), sample size of parts (p), and replicates (r) considering measurement time and cost by statistical method.

A Study of Gage R&R Analysis Considering the Variations of Between-Within Group and Within Part (군간-군내-부품내 변동을 고려한 Gage R&R 분석에 관한 연구)

  • Lee, Seung-Hun;Lee, Chang-U
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2005.05a
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    • pp.975-982
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    • 2005
  • The purpose of the Gage R&R study is to determine whether a measurement system is adequate for monitoring a process. If the measurement system variation is small relative to the process variation, then the measurement system is deemed 'adequate'. The sources of variation associated with the measurement system are compared using an analysis of variance (ANOVA) model, in general. A typical ANOVA model used in a standard Gage R&R study is the two-factor random effect model. Then, the ANOVA partitions the total variation into three categories: repeatability, reproducibility, part variation. However, if the process variation possesses the between group variation, within group variation, and within-part variation, these variations can cause the measurement system evaluation to provide misleading results. That is, in the standard Gage R&R study these variations affect the estimate of repeatability, reproducibility, or both. This paper presents a four-factor nested factorial ANOVA model which explicitly considers these variations for the Gage R&R study. The variance component estimates are derived by setting the EMS equations equal to the corresponding mean square from the ANOVA table and solving. And the proposed model is compared with the standard Gage R&R model.

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Signal Characteristics of Fiber Bragg Grating Sensor with Gage Length (광섬유 브래그 격자 센서의 게이지 길이에 따른 신호 특성)

  • 강동훈;김대현;방형준;홍창선;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.155-160
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    • 2002
  • A new fabrication method of FBG sensor with gage length shorter than 10 mm is introduced using the reflection prism with special coating on the surface. It is verified that the bandwidth of FBG sensor increases exponentially as the gage length of it decreases. The transverse stress and strain gradient induced by local stress concentration which occurs during curing has an influence on the FBG sensor with gage length of 2 mm less than that of 10 mm.

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