• Title/Summary/Keyword: GTAW

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A Feasibility Study on the Use of Autogeneous GTAW for Correction of Distortions in Welded Aluminum Alloy Structures (알루미늄 熔接構造物의 變形橋正을 위한 Autogeneous GTAW의 適用 可能性 硏究)

  • 하용훈;강춘식;유순영
    • Journal of Welding and Joining
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    • v.10 no.1
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    • pp.20-34
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    • 1992
  • Characteristics of two correcting methods, a new Autogeneous GTAW heating (TIG) method and the conventional GMAW bead-on plate welding(MIG) method, for distorted aluminum fabrication structures were studied. As a result of microscopic study of Autogeneous GTAW heating and GMAW bead-on plate welding areas, porosities in weld metal and surface cracks in local heating zone were found. Through the mechanical tests, it was verified that porosities decrease tensile strength and surface of distortion, angular displacement and transeverse shrinkage were measures and compared. In order to investigate changes of material properties in heating area and cause of defects such thermal stresses were calculated by ADINA. Through the computations of transient thermal stresses and microscopic observation of fracture surface, thermal stress was found to be the cause of crack during Autogeneous GTAW heating.

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Structures and Defects in Welds of High Strengths Al Alloys by Using GTAW (GTAW에 의한 Al 합금 용접부의 조직 및 결합에 대한 연구)

  • 하려선;정병호;박화순
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.540-546
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    • 2003
  • Recently Al alloys are being used gradually for structural materials of transports. In welding of Al alloys used for transports, good weldabilities as well as adequate mechanical properties of the welds should be ensured as structural materials. In this study, the welds formation, macro and microstructural characteristics, generation of defects and hardness distribution in welds of Al alloys of 5083, 6N01 and 7N01 by DCSP- and AC-GTA welding process, were investigated. The deeper penetration was obtained in all welds of the alloys by DCSP-GTAW with He gas, compared with those by using AC-GTAW. The 6N01 alloy showed high susceptibilities to solidification cracking in weld metal and liquation cracking in HAZ of the welding beads of both DCSP- and AC-GTAW process. The cracking ratio of 6N01 alloy was increased with increasing of welding current. The porosity ratios in weld metal of all alloys used were extremely low including all welding conditions of DCSP-GTAW. However, in AC-GTAW process, the porosity ratios of the welds using Ar gas showed much higher values than those using He gas.

A Study on the Welding Process of High Strength Steel Pipe in GTAW-SMAW and SAW (GTAW-SMAW와 SAW를 이용한 고장력강관의 용접에 대한 연구)

  • 이철구;조선근
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.41-49
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    • 1994
  • This study is to compare the welding quality of API 5L-X65 Steel- pipe's for natural gas transmission piping applied by SAW at shop and by GTAW-SMAW at site. The results can be summarized as follows; 1) Tensile strength of the welded zone by SAW(611.5 MPa) and by GTAW-SMAW(608.6 MPa) was maintained greater than that of the base metal(583.5 MPa). 2) Hardness of the welded zone and HAZ by SAW(Hv 194.8) & GTAW-SMAW (Hv 196.1) was slightly increased above that of the base metal (Hv 168.8), but less than the maximum allowable hardness(Hv 248). 3) Impact value of the welded zone by SAW(126.8 J) & GTAW-SMAW(88 J) became lower than that of the base metal(282.5 J), but was above the requirement of API 5L(68J). 4) Microscopic structure of the welded zone and HAZ by both SAW & GTAW-SMAW became fine-grained.

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GTAW of Titanium Using Flux Cored Wire (플럭스 코어드 와이어를 이용한 티타늄의 GTAW)

  • ;Stephen Liu
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.182-184
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    • 2004
  • GTAW of titanium using flux cored wire was exploited. Flux cored wire with MgF$_2$ resulted in 60% deeper penetration than conventional active GTAW which applys fluxes in the form of paste. Emission spectroscopy of the arc with MgF$_2$ showed Ti II peak, indicating higher temperature arc. Elux cored wire formed weld metal with reasonably low oxygen content.

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Effects of GTAW Pulse Condition on Penetration, Discoloration and Bending Property for Titanium Tube (GTAW 펄스 용접 조건에 따른 타이타늄 정밀관의 용입, 변색 및 굽힘특성)

  • Min, Seonghwan;An, Sungyong;Park, Jitae;Park, Youngdo;Kang, Namhyun
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.47-55
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    • 2014
  • The purpose of the study is to produce a mechanically improved weld and minimum variation of color through comparing unpulsed and pulsed GTAW (Gas Tungsten Arc Welding) for pure titanium (CP grade7) tube. Pulsed GTAW using 60 A peak current and 20 A background current (1:9) achieved the wider window of welding conditions having part and full penetration without burn-through than the case of unpulsed GTAW. Moreover, the pulsed welding reduced a discoloration on the back bead of the weld and the size of microstructures (basket weave and serrated ${\alpha}$). That is because the pulsed welding has it's a low heat input and severe weld flow induced from electric current variation. Furthermore, the pulsed welding improved the bending property of the welded Ti tube. The enhanced bending property for the pulsed GTAW was due to the insignificant discoloration on the weld surface with maintaining the metal polish.

Analysis of Adhesive Slag Formed on Weld Metal Surface of GTAW Welding after Flux Cored Multi-Pass Welding (FCAW 다층 용접 후 표면 GTAW 용접시 표면 용접부에 생성된 고착 슬래그 분석)

  • Kim, Jung-Min;Kim, Nam-Kyu;Kim, Gi-Dong;Park, Ji-Hong
    • Journal of Welding and Joining
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    • v.33 no.5
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    • pp.14-19
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    • 2015
  • This study has been performed to investigate the adhesive slag at GTAW weld zone after FCAW multi-pass welding. The cause of adhesive slag formation was examined using optical microscope, field emission scanning electron microscope(FE-SEM) and XRD analysis. The results obtained in this experiment are summarized as follows. Slag of GTAW weld zone surface during welding were formed by mixing the presence of slag in FCAW weld zone. While the slag cools, Cr-spinel phase were formed due to reactions in slag/metal interface. Also, a Cr moves form the weld metal to the slag to strong affinity between oxide atoms and Cr atoms. Hence, detachability of slag was exacerbated by decreasing the interfacial tensions between slag and weld metal.

Effect of the Welding Methods on the Characteristics of Overlaying Seat-surfaces of Engine Valves (엔진밸브 시트 표면의 오버레이층 특성에 미치는 용접법의 영향)

  • 이병영;최병길
    • Journal of Welding and Joining
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    • v.20 no.4
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    • pp.517-524
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    • 2002
  • An overlaying of the seating surfaces of engine valves by OAW, GTAW or PTA weldings are common practice. The OAW method of a lower torch energy density compared to GTAW and PTA methods produces smoother deposits but the pain size at the vicinity of the interface is increased remarkably up to $30~50{\mu\textrm{m}}$ (that of base metal is about $10\mu\textrm{m}$). It's grain coarsening and the solute dilution are related to the decarburizing during OAW could be minimized by reducing the preheating temperature and by maintaining the carbide precipitates in base metal prior to welding. The formation of columnar structures and carbide precipitation zone in the vicinity of the GTAW welded interface, because of the high heat concentration, causes weakened zone on the valve seat face. The width of the reaction boundary zone is about $50\mu\textrm{m}$ for PTA and GTAW overlaying, and about $150\mu\textrm{m}$ for OAW welding. The smaller width of the reaction boundary zone is the less the solute-dilution rate. Thereby PTA welding may be recommended for overlaying of the seating surfaces.