• Title/Summary/Keyword: GDI injector

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A Study on the Measurement of Individual Spray Cone Angle from Gasoline Direct Injection Injector using Spray Pattern Analysis (분무패턴 분석을 이용한 가솔린 직접 분사식 인젝터의 개별 분무플럼 분무각 측정 방법에 대한 연구)

  • Park, Jeonghyun;Cho, Hanbin;Park, Suhan
    • Journal of ILASS-Korea
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    • v.25 no.2
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    • pp.51-59
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    • 2020
  • The purpose of this study is to propose and compare methods for measuring individual spray cone angles using spray cross-section images. In direct injection gasoline engines, it was believed that the distribution of air-fuel mixture in the combustion chamber directly affected combustion performance and emission formation. However, since gasoline direct injection (GDI) injectors have a small injection angle, interference between individual spray plumes occurs. Therefore, GDI injectors have only measured the spray angle of the entire spray. To overcome these limitations, three methods of indirectly measuring the spray cone angles of individual spray plume were presented and compared by forming sheet beams using Nd:YAG laser and acquiring spray cross-section images. Each method currently has advantages and disadvantages, and research to apply the method suitable for various GDI injectors needs to be continued.

Characteristics of Spray Development from Vapor/Liquid Phase Distribution for GDI Spray (GDI 분무의 기.액상 분포를 통한 분무의 성장 특성)

  • 황순철;최동석;김덕줄
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.50-58
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    • 2001
  • The purpose of this research is to obtain the information of the development process of a vaporizing GDI spray using exciplex fluorecence method. Fluorobenzene/DEMA system was used as the exciplex-forming dopants. The 2-D spray images of liquid and vapor phases were acquired, and the behavior of both phases was analyzed by the image processing. The experiment was performed at the three different ambient perssures and the ambient temperature of 273K and 473K. As the result of this work, it was found that the development characteristics of GDI spray have stronger effect on the ambient pressure than on the ambient temperature. With an increase of ambient pressure, the distribution of vapor phase was decreased and the concentration of that was denser. Two regions, namely cone and mixing regions could be identified from those resulrs.

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An Experimental Analysis for System Optimization to Reduce Smoke at WOT with Low Volatile Fuel on Turbo GDI Engine (저 기화성 연료를 사용한 직접분사식 과급 가솔린엔진에서 전 부하 스모크 저감을 위한 시스템 최적화에 관한 연구)

  • Kim, Dowan;Lee, Sunghwan;Lim, Jongsuk;Lee, Seangwock
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.1
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    • pp.97-104
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    • 2015
  • This study is a part of the high pressure injection system development on the Turbo GDI engine in order to reduce smoke emission in case of using the low volatile(high DI) fuel which is used as normal gasoline fuel in the US market. Firstly, theoretical approach was done regarding gasoline fuel property, performance, definition of particle matters and its creation as well as problems of the high DI fuel. In this experimental study, 2L Turbo GDI engine was selected and optimized system parameter was inspected by changing fuel, fuel injection mode (single/multiple), fuel pressure, distance between injector tip and combustion chamber, start of injection, intake valve timing in engine dyno at all engine speed range with full load. In case of normal gasoline fuel, opacity was contained within 2% in all conditions. On the other hands, in case of low volatile fuel (high DI fuel), it was confirmed that the opacity was rapidly increased above 5,000 rpm at 14.5 ~ 20 MPa of fuel pressure and there were almost no differences on the opacity(smoke) between 17 MPa and 20 MPa fuel pressure. According to the SOI retard, smoke decrease tendency was observed but intake valve close timing change has almost no impact on the smoke level in this area. Consequently, smoke decrease was observed and 16% at 6000rpm respectively with injector washer ring installed. By removing injector washer to make injector tip closer to the combustion chamber, smoke decrease was observed by 46% at 5,500 rpm, 42% at 6,000 rpm. It is assumed that the fuel injection interaction with cylinder head, piston head, intake and exhaust valve is reduced so that impingement is reduced in local area.

Average Droplet Size Distribution of a GDI Spray by Simultaneous Fluorescence/Scattering Image Technique (형과/산란광 동시 측정에 의한 GDI 분무의 평균 입경 분포에 관한 연구)

  • Gwak, Su-Min;Ryu, Gyeong-Hun;Choe, Dong-Seok;Kim, Deok-Jul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.6
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    • pp.868-875
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    • 2001
  • The objective of this study is to investigate the average droplet size distributions of a GDI spray by simultaneous fluorescence/scattering image technique. GDI engine is recently very popular because of high engine efficiency and low emissions. However, the injectors must have good spray characteristics because the fuel is directly injected into the cylinder. The fuel mixtures used in this study were 2% of fluorobenzene, 9% of DEMA(diethyl-methyl-amine) and 89% of hexane by volume. The system for obtaining 2-D fluorescence/scattering images of fuel spray was constituted of a laser sheet, a doubling prism, optical filters, and an ICCD camera. Using the ratio of the fluorescence to the scattering intensities, SMD distributions were obtained. SMD measured by the technique was compared with that obtained by PDA. It was found that average droplet size was bigger at spray center in the early stage of injection and at the outer periphery of the spray in the late stage of injection.

A numerical study on the characteristics of internal flows in a gasoline direct swirl injector (직접분사식 가솔린 선회 분사기에서의 내부 유동특성에 관한 수치 해석)

  • Bae, S.H.;Moon, S.Y.;Lee, C.W.
    • Journal of ILASS-Korea
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    • v.6 no.2
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    • pp.9-15
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    • 2001
  • The internal flow characteristics of a gasoline direct injector have been studied to improve fuel economy and reduce exhaust emissions. Computational Fluid Dynamics (CFD) is used to examine the internal flow of the GDI with the purpose of designing the optimum geometry of the injector. This study tests orifice length, cone angle, swirl angle, orifice diameter and needle lift. The results show that optimum sizes of the orifice length, cone angle, swirl angle, orifice diameter and needle lift are 0.8mm, $140^{\circ},\;120^{\circ},\;80mm\;and\;70{\mu}m$, respectively. The size of the lift does not affect the formation of the air core signficantly near the tip of the needle compared to the ball-type needle. The vena contracta phenomenon near the orifice inlet can be released by smoothing the edge.

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Fan-shaped Spray Characteristics of High Pressure Slit Nozzle in a Gasoline Direct Injection Engine (가솔린 직접분사식 고압 슬릿 노즐의 팬형 분무 특성 고찰)

  • Song, Bhum-Keun;Kim, Chong-Min;Kang, Shin-Jae
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2239-2244
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    • 2003
  • A new stratified charge combustion system has been introduced and developed for GDI engines. Before this new GDI system, the stratified mixture was formed by a high pressure swirl injector. But, the special feature of new system is employed of a thin fan-shaped fuel spray formed by a slit type nozzle. Also, this system has been adopted a shell-shaped piston cavity. We made high pressure gasoline injection system and investigated the fan-shaped spray characteristics such as spray tip penetration, spray angle, SMD and velocities of droplets using PDPA(Phase Doppler Particle Analyzer) system and spray visualization system to obtain the concept of the new design and the fundamental data for the next generation GDI system. The experiment was performed at the injection pressures of 5 and 9MPa under the atmospheric condition.

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Spray Characteristics of High-Pressure Injector in Direct-Injection Gasoline Engine (직분식 가솔린 기관 고압 인젝터의 연료 무화 특성)

  • 이창식;최수천;김민규
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.8
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    • pp.1-6
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    • 1999
  • An experimental study was carried out to investigate the global spray behavior and spray characteristics of high-pressure fuel injector in the direct-injection goasoline enginet. The atomization characteristics of fuel spary such as mean droplet size, mean velocity , and velocity distribution were measured by the phase Doppler particle analyzer. The spray tip penetration and spray width were investigated by the result fo visualizaiton experiment. The quantitiative spary characteristics of injector spray were measured under various sparay conditions and ambient pressures. The results of experiment show that the increase in ambient pressure have influence on the spray tip penetration and spray development process. Also, the influence of injection pressure and measuring location on the mean velocity and droplet size distribution were discussed.

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A Study on the Macro-Scopic Spray Characteristic of Homogeneous Degree for the GDI Injector According to Mixture(Gasoline-Diesel) Ratio Using Mie-Scattering Method and the Entropy Analysis (Mie 산란 방법과 엔트로피 해석 방법을 이용한 혼합연료비에 따른 분무 균질도 특성에 관한 연구)

  • Lee, Chang-Hee;Lee, Ki-Hyung;Lee, Chang-Sik;;Bae, Jae-Il
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.1
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    • pp.69-75
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    • 2003
  • In this study, his technique was applied to a GDI spray in order to investigate the mixture distribution. In addition, the homogeneity degree and diffusion effect according to ambient temperature in the high pressure chamber were analyzed by using an entropy analysis method. From this experiment, we could find that entropy analysis is very effective method for the analysis of mixture formation, and the entropy values increase with the progress of uniformity in diffusion Process. we tried to provide the fundamental data for parameter which effects on the spray macroscopic characteristics with mixture ratio of diesel and gasoline. In addition, the mixture formation was analyzed by using entropy analysis. The entropy analysis is based on the concept of statistical entropy, and it identifies the degree of homogeneity in the fuel concentration. From the entropy analysis results we could find that the direct diffusion phenomena is a dominant factor in the formation of a homogeneous mixture at downstream of GDI spray especially in vaporizing conditions. As to increasing ambient temperature and increasing gasoline rate, the entropy intensity using the statistic thermodynamics method is increased because evaporation rate is higher gasoline than diesel.

Study on the Injection Characteristics using Injection Rate in a Direct-injection Gasoline Injector with Multi-hole (분사율을 이용한 직접 분사식 다공 가솔린 인젝터의 분사특성 연구)

  • Park, Jeonghyun;Shin, Dalho;Park, Su Han
    • Journal of ILASS-Korea
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    • v.21 no.1
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    • pp.20-28
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    • 2016
  • This paper presents an experimental study on the GDI injector with Bosch method. The injection characteristics, such as the injection quantity, the injection rate, the maximum velocity of the nozzle exit and the injection delay were studied through the change of the injection pressure, the tube pressure and energizing duration in injection rate measurement device using nheptane. The injection quantity is increased by increasing injection pressure, decreasing tube pressure or increasing energizing duration. As the difference of the injection quantity changed, the shape of injection rate was moved with a constant form. The maximum velocity of the nozzle exit showed a tendency to increase as the injection pressure is increased. However, tube pressure did not affect. Overall, it was confirmed that the closing delay is longer than the opening delay in all conditions. As the injection pressure increased, the result has a tendency to decrease the closing delay, it did not affect the opening delay. Reduction of the closing delay showed the reduction of the injection duration. the tube pressure and energizing duration did not affect the injection delay (opening delay, closing delay).

Study on Macroscopic Spray and Spray Pattern Characteristics of Gasoline Direct Injection Injector for the Variation of Injection Pressure (분사압력 변화에 따른 가솔린 직접분사 인젝터의 거시적 분무와 분무패턴 특성에 관한 연구)

  • Park, Jeonghyun;Park, Suhan
    • Journal of ILASS-Korea
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    • v.23 no.1
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    • pp.22-29
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    • 2018
  • The purpose of this study is to investigate the macroscopic spray characteristics and spray pattern of a gasoline direct injection (GDI) injector according to the increase of injection pressure. The macroscopic spray characteristics, such as a spray tip penetration and spray angle, were measured and analyzed from the frozen spray images, which are obtained from the spray visualization system including the high-speed camera, light-source, long-distance microscope (LDM). The spray pattern was analyzed through the deviation of the center of the spray plum and images were acquired using Nd: YAG Laser and ICCD(Intensified charge coupled device) camera. From the experiment and analysis, it revealed that the injection pressure have a significant influence on the spray tip penetration and spray pattern. However, the injection pressure have little influence on the spray angle. The increase of injection pressure induced the reduction of a closing delay. In addition, the deviation of spray center increase with the increase of injection pressure and the distance from a nozzle tip.