• Korean Journal of Metals and Materials
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• v.56 no.11
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• pp.813-821
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• 2018

The basic oxygen furnace (BOF) steelmaking process in the steel industry is highly complicated, and subject to variations in raw material composition. During the BOF steelmaking process, it is essential to maintain the carbon content and the endpoint temperature at their set points in the liquid steel. This paper presents intelligent models used to estimate the endpoint temperature in the basic oxygen furnace (BOF) steelmaking process. An artificial neural network (ANN) model and a least-squares support vector machine (LSSVM) model are proposed and their estimation performance compared. The classical partial least-squares (PLS) method was also compared with the others. Results of the estimations using the ANN, LSSVM and PLS models were compared with the operation data, and the root-mean square error (RMSE) for each model was calculated to evaluate estimation performance. The RMSE of the LSSVM model 15.91, which turned out to be the best estimation. RMSE values for the ANN and PLS models were 17.24 and 21.31, respectively, indicating their relative estimation performance. The essential input parameters used in the models can be selected by sensitivity analysis. The RMSE for each model was calculated again after a sequential input selection process was used to remove insignificant input parameters. The RMSE of the LSSVM was then 13.21, which is better than the previous RMSE with all 16 parameters. The results show that LSSVM model using 13 input parameters can be utilized to calculate the required values for oxygen volume and coolant needed to optimally adjust the steel target temperature.

• Proceedings of the KSME Conference
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• 2001.11b
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• pp.842-846
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• 2001

Our company produces boilers for industrial usages or power plants. The aim of this study is to investigate the flame structure, heat transfer to evaporator tube wall and NOx emission in the furnaces. Also we are to derive correct FEGT(Furnace Exit Gas Temperature) characteristic curve. When we design furnace and superheater, economizer etc. FEGT characteristic curve is very important factor for optimum design. We calculated turbulent reacting flow, heat transfer and NOx emission in furnace by using numerical modeling with the help of commercial code. Three dimensional steady state calculation is done. k-e turbulence model and equilibrium chemistry combustion model with $\beta-probability$ density function is used. To calculate radiation heat transfer discrete ordinates model is used. And we measured FEGT at several operating plants. Measurement is done by R-type thermocouple. Radiation shield is attached to the thermocouple to prevent radiation effect. Measured and calculated results show good agreement. And we could understand the flame structure and NOx formation positions in each furnaces.

• Journal of Sensor Science and Technology
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• v.21 no.1
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• pp.75-81
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• 2012

Optimizing the tapping time of a blast furnace is important to a stable operation and life extension. To optimize the tapping time of the blast furnace, the location of Hearth Liquid Level should be recognized. There are several ways to measure the hearth liquid level in the blast furnace, such as Electromotive Force(EMF) measurement, pressure measurement by putting in nitrogen probe and manometry with strain gauge. In this paper, it will be discussed using strain gauge among the three methods. Conventional strain gauge must be revised periodically. Since, internal pressure, temperature of internal refractory material and wind pressure have effect on the strain gauge. However, static pressure value is required to compensate. To solve these problems, this paper suggests finding relationship between Hearth Liquid Level and strain gauge output, adding digital filter in strain gauge. Using the proposed method, it was possible to estimate the hearth liquid level and determine the appropriate tapping time. Usefulness of the proposed method through simulations and experimental results are confirmed.

• Journal of the Korean Society for Heat Treatment
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• v.16 no.3
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• pp.148-158
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• 2003

In this study, a user oriented CFD program for optimum design of a regenerative combustion furnace, REBURN was developed. For user's convenience, user friendly Graphic User Interface was made and the renumbering interface program was developed in order to directly input any generated mesh system from ICEM CFD/FEA. Also an automatic processing system for switching mode was developed. The program was verified through compahng with commercial CFD code about regenerative combustion furnace. Then, numerical simulation of real walking beam furnace used in real industry was performed and the parametric analysis was studied about the arrangement mode. As a results, the uniform temperature was appeared in the cross mode.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.30 no.9 s.252
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• pp.842-849
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• 2006

An experimental study has been conducted to investigate the effects of a multi air-staged burner on NOx formation and heat transfer in a 15kW large-scale laboratory furnace adopted the reburning process. The reburn fuel as well as burnout air was injected from each nozzle attached at the wall of the cylindrical furnace. Fuel in both main burner and reburn nozzle was LPG (Liquefied Petroleum Gas). The paper reports the influences on NOx reduction of reburn fuel fraction in reburning zone. Temperature distribution inside the overall region as well as total heat flux at the wall of the furnace has been measured to examine the heat transfer characteristics due to the reburning process. For comparison, the reburning effects were examined for a combustor with two types of burner; a regular single staged burner and a multi-air staged burner. A gas analysis was also performed to evaluate an appropriate condition for NOx emission in a primary zone for the excess air ratio of 1.1. As a result, combustion efficiency expected to become more efficient due to the reduction of heat loss in burnout zone decrease when multi air-staged burner in furnace adopted reburning technology was used.

• KIEAE Journal
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• v.12 no.3
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• pp.115-122
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• 2012

Based on previous research and existing literature, this study examines the development of admixture, which increases the early concrete strength (1 and 3 day) by mixing blast furnace slag cement and concrete stimulant. The research on early strength development of concrete is necessary in dealing with the drawbacks of slow early strength concrete on site and to shorten the construction time. The study confirmed that when a high alkaline mortar mixture is mixed with blast furnace slag, the early strength of admixture exceeds that of ordinary portland cement (OPC). The use of calcium chloride ($CaCl_2$) promotes hydration of cement at low temperature and show similar strength as the blast furnace slag admixture. Although calcium chloride seems economically advantageous, it causes steel corrosion and its use in concrete should be further studied in-depth.

• Korean Journal of Metals and Materials
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• v.47 no.5
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• pp.316-321
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• 2009

Co nanoparticles on silica substrates were fabricated by inducing a thin-film dewetting through two different processes-furnace annealing and pulsed-laser annealing. The effects of annealing temperature, film thickness and laser energy density on dewetting morphology and mechanism were investigated. Co thinfilms with thicknesses between 3 to 15 nm were deposited using ion-beam sputtering, and then, in order to induce dewetting, thermally annealed in furnace at temperatures between 600 and $900^{\circ}C$. Some as-deposited films were irradiated using a Nd-YAG pulsed-laser of 266 nm wavelength to induce dewetting in liquid-state. Films annealed in furnace agglomerated to form nanoparticles above $700^{\circ}C$, and those average particle size and spacing were increased with an increase of film thickness. On the laser annealing process, above the energy density of $100mJ/cm^2$, metal films were completely dewetted and the agglomerated particles exhibited greater size uniformity than those on the furnace annealing process. A detailed dewetting mechanism underlaying both processes were discussed.

• Journal of the Korean Society of Safety
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• v.19 no.3 s.67
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• pp.65-69
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• 2004

This study was performed with Hartmann type dust explosion apparatus and Godbert-Greenwald furnace apparatus in order to research the effect of temperature and humidity affecting LEL, minimum ignition temperature of Hydroxy Propyl Methyl Cellulose. The experimental determinations in the range between $20^{\circ}C\;and\;60^{\circ}C$ of temperature was not affected $LEL(180g/m^3)$ but LEL showed $200g/m^3\;and\;250g/m^3\;at\;80^{|circ}C\;and\;100^{\circ}C$. As the change of humidity LEL was $180g/m^3\;for\;50\%,\;200g/m^3\;for\;60\%\;and\;250g/m^3\;for\;70\%$ but dust explosion didn't occur over $80\%$. The ignition temperature of HPMC dust clouds was increased as increasing of humidity. So, the minimum ignition temperatures at $50\%,\;60\%,\;70\%\;80\%$ of humidity was $363^{\circ}C,\;375^{\circ}C,\;397^{\circ}C,\;405^{\circ}C$.

• 시스템엔지니어링워크숍
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• s.4
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• pp.1-4
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• 2004

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 2003.11a
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• pp.235-240
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• 2003