• Title/Summary/Keyword: Full-Scale Pipe

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Development of a Piping Integrity Evaluation Simulator Based on the Hardware-in-the-Loop Simulation (하드웨어-인-더-루프 기반의 배관 평가 시뮬레이터의 개발)

  • Kim, Yeong-Jin;Heo, Nam-Su;Cha, Heon-Ju;Choe, Jae-Bung;Pyo, Chang-Ryul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1031-1038
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    • 2001
  • In order to verify the analytical methods predicting failure behavior of cracked piping, full-scale pipe tests are crucial in nuclear power plant piping. For this reason, series of international test programs have been conducted. However, full-scale pipe tests require expensive testing equipment and long period of testing time. The objective of this paper is to develop a test system which can economically simulate the full-scale pipe test regarding the integrity evaluation. This system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system was developed for the integrity evaluation of nuclear piping based on the methodology of hardware-in-the-loop (HiL) simulation. Using this simulator, the piping integrity can be evaluated based on the elastic-plastic behavior of full-scale pipe, and the high cost full-scale pipe test may be replaced with this economical system.

Application of cohesive zone model to large scale circumferential through-wall and 360° surface cracked pipes under static and dynamic loadings

  • Moon, Ji-Hee;Jang, Youn-Young;Huh, Nam-Su;Shim, Do-Jun;Park, Kyoungsoo
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.974-987
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    • 2021
  • This paper presents ductile fracture simulation of full-scale cracked pipe for nuclear piping materials using the cohesive zone model (CZM). The main objective of this study is to investigate the applicability of CZM to predict ductile fracture of cracked pipes with various crack shapes and under quasi-static/dynamic loadings. The transferability of the traction-separation (T-S) curve from a small-scale specimen to a full-scale pipe is demonstrated by simulating small- and full-scale tests. T-S curves are calibrated by comparing experimental data of compact tension specimens with finite element analysis results. The calibrated T-S curves are utilized to predict the fracture behavior of cracked pipes. Three types of full-scale pipe tests are considered: pipe with circumferential through-wall crack under quasistatic/dynamic loadings, and with 360° internal surface crack under quasi-static loading. Computational results using the calibrated T-S curves show a good agreement with experimental data, demonstrating the transferability of the T-S curves from small-scale specimen.

Prediction of Failure Behavior for Nuclear Piping Using Curved Wide-Plate Test (흰 광폭평판 시험을 이용한 원자력 배관의 파괴거동예측)

  • Huh, Nam-Su;Kim, Yun-Jae;Choi, Jae-Boong;Kim, Young-Jin;Lim, Hyuk-Soon;Chung, Dae-Yul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.352-361
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    • 2004
  • One important element of the Leak-Before-Break analysis of nuclear piping is how to determine relevant fracture toughness (or the J-resistance curve) for nonlinear fracture mechanics analysis. The practice to use fracture toughness from a standard C(T) specimen is known to often give conservative estimates of toughness. To improve the accuracy, this paper proposes a new method to determine fracture toughness using a nonstandard testing specimen, curved wide-plate in tension. To show validity of the proposed curved wide-plate test, the J-resistance curve from the full-scale pipe test is compared with that from the curved wide-plate test and that from the C(T) specimen. It is shown that the J-resistance curve form the curved wide-plate tension test is similar to, but that from the C(T) specimen is lower than, the J-resistance curve from the full-scale pipe test. Further validation is performed by investigating crack-tip constraint conditions via detailed 3-D FE analyses, which shows that the crack-tip constraint condition in the curved wide-plate tension specimen is indeed similar to that in the full-scale pipe under bending.

Evaluation of Failure Behavior of a Pipe Containing Circumferential Notch-Type Wall Thinning (원주방향 노치형 감육부를 가진 배관의 손상거동 평가)

  • Kim, Jin-Weon;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1295-1302
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    • 2003
  • In order to evaluate a failure behavior of pipe with notch-type wall thinning, the present study performed full-scale pipe tests using the 102mm, Schedule 80 pipe specimen simulated notch- and circular-type thinning defects. The pipe tests were conducted under the conditions of both monotonic and cyclic bending moment at a constant internal pressure of 10 MPa. From the results. of experiment the failure mode, load carrying capacity, deformation ability, and fatigue life of a notch-type wall thinned pipe were investigated, and they were compared with those of a circular-type wall thinned pipe. The failure mode of notched pipe was similar to that of circular-type thinned pipe under the monotonic bending load. Under the cyclic bending load, however, the mode was clearly distinguished with variation in the shape of wall thinning. The load carrying capacity of a pipe containing notch-type wall thinning was about the same or slightly lower than that of a pipe containing circular-type wall thinning when the thinning area was subjected to tensile stress, whereas it was higher than that of a pipe containing circular-type thinning defect when the thinning area was subjected to compressive stress. On the other hand, the deformation ability and fatigue life of a notch-type wall thinned pipe was lower than those of a circular-type wall thinned pipe.

The Evaluation of Remaining Strength for Corroded Pipeline by Full Scale Burst Test (실제크기 배관의 파열시험을 통한 가스배관의 파괴거동 평가)

  • Kim, Young-Pyo;Baek, Jong-Hyun;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.339-344
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    • 2001
  • The transmission pipeline industry spends many millions of dollars annually performing inline inspections, excavating sites of possible corrosion, and repairing or replacing damaged sections of pipe. New criteria for evaluation the integrity of corroded pipe have been developed in recent years to help in controlling these costs. These new criteria vary widely in their estimates of integrity and the most appropriate criterion for a given pipeline is not always clear. This paper presents an overview, comparison and evaluation of acceptability criteria for corrosion defects in pipelines. By full scale burst tests, this paper have assessed the relative accuracy of each of theses criteria in predicting failure and remaining strength. Many of the criteria appear to be excessively conservative and indicate that defects must be repaired when none is needed, based upon burst test data.

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Assessment of Daylight Environment on Light Pipe System Under Different Solar Position (태양의 위치에 따른 광파이프 시스템의 실내 주광환경평가)

  • Shin, Hwa-Young;Kim, Jeong-Tai
    • Journal of the Korean Solar Energy Society
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    • v.28 no.6
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    • pp.78-86
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    • 2008
  • The aim of this paper is to show the daylight environment of a light pipe system according to sun movement. A light pipe system has been mounted on the roof of the windowless full scale model: the solar spot has diameter of 0.65m and is 1.3m long, giving an aspect ratio of 1:2. The full scale model was installed on the rooftop of the SHINAN apartment in Yongin city that has no obstructions against sunlight. The test room is equipped with sensors for the measurements of the internal illuminance and has an area of 6m(W)$\times$6m(D)$\times$4m(H). The system has been monitored with a data-logger to evaluate the cumulative distribution of illuminance on a floor-plane from 16th, April to 29th, May, 2008 over one month and selected clear sky condition. For the daylight performance of floor area, the totally 49 measuring points has been used to determine the internal illuminance and an HP datalogger(HP34970A) records the measurements for one consecutive month. The horizontal external illuminance has been measured with two outdoor sensors. This paper presents the results of monitoring light pipe system with internal/external illuminance ratio and cumulative frequency distribution of floor-plane illuminance are discussed The results show that lightpipe is proficient device for introducing daylight into the building. However It provided different daylight indoor environment with wide or narrow Interquatile range of illuminance, internal/external illuminance ratio and cumulative frequency distribution according to solar positions under suuny sky condition. For more achieving the improvement of lightpipes also include energy savings, user visual comfort with various indicators; seasonal solar height, room and lightpipes geometries.

Design of High Strength Underground FRP Septic Tank Stiffened by Circular Steel Pipe (원형강관으로 보강된 지중매립형 FRP 개인하수 처리시설의 설계)

  • Cho, Kwang Je;Kim, Sung Bo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.3A
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    • pp.171-181
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    • 2012
  • The design of high strength underground septic tank stiffened by steel pipe is presented and the ultimate behavior is investigated according to the full scale experiments for three types of specimens. The limitation of the current design specification are pointed out and the general design procedure of private sewage treatment facility are newly developed considering thickness of FRP shell, types of steel pipe stiffer and diaphragm wall. The direct tensile and bending test for FRP material of septic tank were performed. The increase effect of ultimate strength due to the circular steel pipe are investigated by the full scale field test and compared with the results by the finite element analysis.

The Evaluation of Burst Pressure for Corroded Pipeline by Full Scale Burst Test (실배관 파열시험을 통한 부식배관의 파열압력 평가)

  • Kim, Yeong-Pyo;Baek, Jong-Hyeon;Kim, U-Sik;Go, Yeong-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.203-210
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    • 2002
  • The transmission pipeline industry spends many millions of dollars annually performing inline inspections, excavating sites of possible corrosion, and repairing or replacing damaged sections of pipe. New criteria fur evaluation of the integrity of corroded pipe have been developed in recent years to help in controlling these costs. These new criteria vary widely in their estimates of integrity and the most appropriate criterion fur a given pipeline is net always clear. This paper presents an overview, comparison and evaluation of acceptability criteria for corrosion deflects in pipelines. By full scale burst tests, this paper has assessed the relative accuracy of each of theses criteria in predicting burst pressure. Many of the criteria appear to be excessively conservative and indicate that deflects must be repaired when none is needed, based upon burst test data.

Effect of Embankment-Pile on Preventing Lateral Movement of Buried Pipe (성토지지말뚝의 지하매설관 측방이동 방지효과)

  • Kim, Jae-Hong;Hong, Won-Pyo
    • Journal of the Korean Geotechnical Society
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    • v.30 no.12
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    • pp.63-72
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    • 2014
  • To observe the behavior of lateral deformation of buried pipe and the preventing effect of embankment piles against the lateral deformation, a series of full-scale field tests were performed on a reclaimed coastal area. A buried pipe was installed in the west coast undergoing reclamation and embankment was performed by three steps. Then vertical settlement and lateral displacement were measured by the settlement plate and the inclinometer. Embankment pile system were applied to prevent the lateral displacement of buried pipe. Heave of the buried pipe slightly happens during embankment and following settlement. Finally the behavior steadily converged. The preventing effect of the embankment pile was approximately two times stronger than non-reinforcement. Both settlement and lateral displacement appear to be bigger at upper ground and smaller at lower ground.