• Title/Summary/Keyword: Fuel Lubrication

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A Study on the Evaluation Parameter of Sliding/Impact Wear in a High Temperature and Pressure Water Condition (고온고압 미끄럼/충격조건에서 마멸평가 변수 연구)

  • Lee Young-Ho;Song Ju-Sun;Kim Hyung-Kyu;Jung Youn-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.37-40
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    • 2004
  • The impact/sliding wear tests have been performed in high temperature high pressure water in order to evaluate the effect of spring shape on the wear behavior of a spring supported tube for nuclear fuel fretting study. The results indicate that the tube wear volume and the size of the wear scar are closely related to each spring shape. From the analysis of the wear scar, it is possible to extract the real worn area (Aw) from the size of the wear scar (At). In addition, we found that the wear volume has a linear relation with the real worm area rather than the size of wear scar and this was only determined by each spring shape in the high temperature and pressure water condition. From the above results, it is possible to evaluate the wear resistant spring using the correlation between the variation of the real worn area and the wear behavior at each spring.

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Optimal Design of Gerotor (Ellipse1-Elliptical Involute-Ellipse2 Combined Lobe Shape) for Improving Fuel Efficiency and Reducing Noise (연비개선 및 소음저감을 위한 지로터 최적설계 (타원 1-타원형 인벌루트-타원2))

  • Kwak, Hyo Seo;Li, Sheng Huan;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.927-935
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    • 2016
  • A gerotor is suitable for miniature manufacturing because it has a high discharge per cycle and a simple structure, while also being widely used as lubrication oil of engines and the hydraulic source of automatic transmission. In the automobile industry, it has been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor design. In this study, to obtain an optimal gerotor with an ellipse-elliptical involute-ellipse combined lobe shape, an automatic program was developed for calculating performance parameters and drawing a gerotor profile. An oil pump was assembled with the optimal gerotor together with the port used at the actual field and CFD analysis was performed on this assembly using Ansys-CFX. A performance test for the oil pump was carried out and showed good agreement with the results obtained from the theoretical analysis and the CFD analysis.

Development of High Performance Micro Turbojet Engine (고성능 초소형 터보제트엔진 개발)

  • Paeng, Ki-Seok;Ahn, Chul-Ju;Min, Seong-Ki;Kim, Yu-Il
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.548-551
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    • 2010
  • A 150 lbf-thrust class micro turbojet engine has been developed. The engine could be applied to power plant for small aviation vehicle such as UAV, decoy and anti-radar missile and was designed with concepts that has small size, low-cost and high performance. A prototype was manufactured and performed the ground static test and high altitude test. This paper outlines the features and layout of 150 lbf turbojet engine and also describes the design characteristics and test results of the engine and components.

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A Comparison of Fretting Wear Characteristics of Zircaloy-4 Tube in Light Water and in Air (경수 및 공기중에서의 지르칼로이-4 튜브의 프레팅 마멸특성 비교)

  • 조광희;김태형;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.303-309
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    • 1999
  • The fretting wear behaviour of Zircaloy-4 tube used as the fuel rod cladding in PWR nuclear power plants has been investigated at the different test environment, in light water and in air as a function of slip amplitude, normal load, test duration and frequency. Zircaloy-4 tubes were used for both of oscillating and stationary specimens. A fretting wear tester was designed to be suitable for this fretting test. The wear volume and specific wear rate of Zircaloy-4 tube in water were greater than those in air under various slip amplitude. It was found that delaminate debris and surface cracks were observed at low slip amplitude and high load in water Experimental results showed that the light water accelerated the wear of Zircaloy-4 tube at low slip amplitude in fretting.

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Fretting Wear Characteristics of Inconel-Zircaloy Contact in Air (공기중에서 인코넬-지르칼로이 접촉의 프레팅 마멸특성)

  • 노규철;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.310-316
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    • 1999
  • The fretting wear characteristics of the contact between Zircaloy-4 tube and Inconel 600 tube have investigated. Zircaloy-4 is used for fuel rod in nuclear reactor and Inconel 600 is used for tube In steam generator of nuclear power plant. A fretting wear tester was designed to be suitable for this fretting test. In this study, the number of cycles, slip amplitude and normal load were selected as main factors of fretting wear. This study shows that the wear scar length of Zircaloy-4 and Inconel 600 increases as number of cycles, normal load and slip amplitude increase and the wear scar length of Zircaloy-4 is more longer than that of Inconel 600 due to the surface hardness.

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Fretting Characteristics of TiN Coated Zircaloy-4 Tube (TiN코팅한 지르칼로이-4튜브의 프레팅 특성)

  • 성지현;김태형;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.269-275
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    • 2000
  • The fretting wear characteristics of TiN coated Zircaloy-4 tube were investigated experimentally The fretting wear experiment was performed using TiN coated Zircaloy-4 tube as the fuel rod cladding material and uncoated Zircaloy-4 tube as one of grids. TiN coating is probably one of the most frequently and successfully used PVD coatings for the mitigation of fretting wear. In this study, TiN coating by PVD was employed for improvement of Zircaloy-4 tube fretting characteristics. The fretting tester was designed and manufactured for this experiment. TiN coated Zircaloy-4 tube was used as the moving specimen, uncoated ZircaBoy-4 tube as the stationary one. The number of cycles, slip amplitude and normal load were selected as main factors of fretting wear. The results of this research showed that the wear volume of TiN coated Zircaloy-4 tube increased as number of cycles, normal load and slip amplitude increase but the quantity of volume was lower than the case of uncoated Zircaloy-4 tube pairs.

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Current Development Status of Inter-Propellant Seal for a Turbopump (터보펌프용 Inter-Propellant Seal의 개발 현황)

  • Kwak Hyun D.;Jeon Seong-Min;Kim Jinhan
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.195-200
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    • 2004
  • To avoid an unexpected explosion occurring from a mixture of LOx and fuel, Inter-Propellant Seal (IPS) is used in a Turbopump. This paper presents a brief theoretical backgrounds of IPS and also reports preliminary test results. Tests were performed up to 1.5 MPa and 20,000 rpm and leakage performance of IPS was evaluated. As a result it was verified that leakage flow rate of IPS satisfied its design requirement.

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Comparison of performance characteristics of 2-stroke small engine with oil supply methods (오일공급 방식에 따른 2행정 소형원동기의 성능특성 비교)

  • Kim, Byeong-Guk;Choi, Young-Ha;Oh, Jin-Woo;Lee, Dong-Geun;Yoon, Suck-Ju;Kim, Dong-Sun;Han, Jong-Kyu
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2916-2921
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    • 2008
  • This paper presents the performance and characteristics of small spark-ignited small 2-stroke engine. A single cylinder, two-stroke, air cooled 23cc SI engine for brush-cutter was used in this study. For the performance of the engine, rpm, torque, fuel consumption and lubricate oil consumption were measured, and also HC, CO, NOx emissions and excess air ratio according to throat open ratio under two lubrication method were measured and analyzed. The results showed that maximum of engine rpm is nearly same in both methods and also, torque, power is similar. exhaust emissions tend to decrease with throat open ratio.

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New Start-Up Logic for Microturbine by Constant Power Control under an Extremely Low Temperature (극저온 환경에서의 정 출력 제어를 적용한 마이크로터빈의 새로운 시동 로직 개발)

  • Rho, Min-Sik
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.12
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    • pp.1249-1255
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    • 2006
  • This paper presents a constant power control logic for perfect starting a microtubine in vehicle. Under extremely low temperature, performance of the start-up system is severely dropped than that of room temperature because of increasing of load of mechanical parts including engine core and drop of the lead-acid battery capacity. Unfortunately, performance drop of lead-acid battery makes severe problems that cause a malfunction of fuel and lubrication system and power fail of digital devices. So we propose the new start-up logic by constant output power control of lead-acid battery using PWM inverter controller for preventing above problems and keeping good performance of start-up system for microturbine. Also, we prove usefulness of new start-up logic through experimental results under $-32^{\circ}C$ ambient temperature.

EFFECT OF BASE OILS CHARACTERISTICS ON ATF PERFORMANCE

  • Moon, Woo-Sik;Yang, Si-Won
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.191-197
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    • 2001
  • Performance requirements for automatic transmission fluids have been changing to reflect the design changes of automatic transmission. The major purpose for these design changes is to improve fuel economy and drivability. The use of special base oils like API Group III and IV base oils has increased in order to formulate high performance ATF. In this study. the effect of base oils characteristics on ATF performance is investigated, mainly regarding differences in frictional characteristics with deterioration. Moreover, low-temperature fluidity. oxidation stability. and seal compatibility are also compared for four different ATFs. From the investigation, it was found that the use of Group III and IV base oils in ATF has several benefits in low temperature viscosity. oxidation stability and SAE No.2 friction characteristics.

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