• Title/Summary/Keyword: Fuel Injection System

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A Study on Optimal Design of Direct Needle-driven Piezo Injector for Accomplishing Injection Pressure of 1800 bar (분사압력 1800 bar 실현을 위한 직접 니들구동방식 피에조 인젝터 설계 최적화 연구)

  • Han, Sangik;Kim, Juhwan;Ji, Hyungsun;Go, Junchae;Kim, Jinsu;Lee, Jinwook
    • Journal of ILASS-Korea
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    • v.21 no.3
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    • pp.121-129
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    • 2016
  • The advantages of the common rail fuel injection system architecture have been recognized since the development of the diesel engine. In common rail systems, a high-pressure pump stores a reservoir of fuel at high pressure up to and above 2000 bar. And solenoid or piezoelectric valves make possible fine electronic control over the fuel injection time and quantity, and the higher pressure that the common rail technology makes available provides better fuel atomization. In this study, the direct needle-driven piezo injector was investigated for accomplishing injection pressure of 1800 bar by optimal design by simplification of component and changing number of springs and plates of DPI. It was found that a direct needle-driven piezo injection system features the prototype DPI for passenger vehicle to operate at 1800 bar of injection pressure.

The Effects of Chamber Temperature and Pressure on a GDI Spray Characteristics in a Constant Volume Chamber

  • Oh, Seun-Sung;Kim, Seong-Soo
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.186-192
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    • 2014
  • The spray structures under the stratified and homogeneous charge condition of a gasoline direct injection were investigated in a visualized constant volume chamber. The chamber pressure was controlled from 0.1 MPa to 0.9 MPa by the high pressure nitrogen and the chamber temperatures of $25^{\circ}C$, $60^{\circ}C$ and $80^{\circ}C$ were controlled by the band type heater. The fuel, iso-octane was injected by a 6-hole injector with the pressures of 7 MPa and 12 MPa. From the experiments results, it is confirmed that at lower chamber pressure, the penetration length and spray angle are mainly affected by the chamber temperature with the vaporization of the fuel droplets and generated vortices at the end region of the spray. And at higher chamber pressure, the penetration lengths at the end of the injection were about 50~60% of that at lower chamber pressure regardless of the chamber temperature and the effect of fuel injection pressure is larger than that of the chamber temperature which results from larger penetration lengths at higher fuel injection pressure than at lower fuel injection pressure regardless of the chamber temperatures.

simulation of the fuel-injection system in a diesel engine (디이젤 기관 연료분사계의 시뮬레이션)

  • 채재우;오신규
    • Journal of the korean Society of Automotive Engineers
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    • v.7 no.2
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    • pp.45-54
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    • 1985
  • Recently, the problem of exhaust gas pollution is increasingly being aggravated by the active use of the Diesel engine. For the fuel-injection system which affects the composition of exhaust gas from the Bosch type single-hole nozzle in the Diesel engine, a mathematical model was set up to study pressure variations in the high pressure pipe, the injection rate, and the needle lift. The fundamental equations of the mathematical model have been solved by the Newton Raphson Method applying the Finite Diffrence Method. The effective stroke of the injection pump plunger due to a change in engine rpm was calculated by the measurement of Control Rack, Pinion, and Plunger sizes and by the use of Characteristic Curve of Governor. The computed results for the pressure variations in the high pressure pipe and needle lift at 800 rpm and 1000 rpm are in good agreement with experimental ones in general. By a developed program, the effects of other various parameters will by calculated for the performance of the fuel-injection system.

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A Study on the Performance of Diesel Automobile of Ultrasonic Fuel Supply System(I) -About the Droplet Size Distribution of Ultrasonic Fuel Supply System - (초음파(超音波) 연료공급장치용(燃料供給裝置用) 디젤자동차(自動車)의 성능(性能) 향상(向上) 관한 연구(I) -초음파 연료공급장치를 통과한 연료의 분무특성에 대하여-)

  • Choi, D.S.;Seol, J.H.;Ryu, J.I.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.1
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    • pp.1-8
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    • 1994
  • This study carried out to investigate the spray characteristics of diesel oil through out ultrasonic fuel supply system in comparison with conventional. Size of the droplets comprising diesel spray was measured by immersed liquid method at different positions along the spray axis. Droplets distribution diagram was ploted and Sauter Mean Diameter(SMD) was also calculated. The effects of the ultrasonic vibration and injection pressure on the droplet size distribution and SMD were investigated. As the ultrasonic vibration supply SMD decreases on the same injection pressure conditions with conventional injector's. But the effect of ultrasonic vibration decreases with injection pressure increasing.

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A Study on the Effects of Fuel Rail Pressure and Engine Speed on Gas Fuel System (연료레일 압력과 엔진 속도가 가스연료 시스템에 미치는 영향에 관한 연구)

  • Kwak, Youn-Ki
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.11 no.5
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    • pp.579-585
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    • 2018
  • This study is to figure out the fuel injection characteristics according to the injection pressure and engine speed in the fuel supply system for gas fuel. The fuel rail pressure was from 1.5 to 6.0 bar by 1.5 bar increment and engine speed was set 1,000 ~ 6,000 RPM at interval of 1000 RPM. Considering the real engine operation, the injection pulse width was set 2.5ms, 5.0ms, and 13.0ms which correspond low, mid and high load condition respectively. In conclusion, in case of 100cc fuel rail, 4.5 bar of injection pressure showed best performance and the minimum required injection quantity 53cc which guarantees engine output can be obtained in each 1000~ 6000 rpm engine speed.

Exhaust Gas Recirculation/Water Injection Experimental Results for NOx Emission Reduction in Diesel Engine

  • Nam, Jeong-Gil
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.7
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    • pp.823-832
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    • 2007
  • This paper presents the static characteristics of EGR-WI combined system. The water injection system was statically characterized by recording the engine exhaust outlet $NO_x$ emissions for comparison with baseline $NO_x$ emissions. Effects of the water injection system on CO and HC emissions and fuel consumption were examined. The research engine used for these experiments was a 103 kW turbocharged, intercooled, 2.5 L VM Motori CIDI engine equipped with a cooled EGR system. Water injection in the intake system demonstrated the potential for significant reductions in engine outlet $NO_x$ emissions. The system has reduced engine outlet $NO_x$ emissions by 40-50%, but caused significant increases in CO and HC emissions, particularly at low loads. Fuel consumption effects were minimal.

A Study on Emulsified Fuel Conditions and the Behavior of Diesel Engine Injection System based on Data Analysis (데이터 분석 기반 유화연료 조건과 디젤엔진 분사시스템 거동에 관한 연구)

  • Kim, Min-Seop;Ejike, Akpudo Ugochukwu;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.80-88
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    • 2021
  • The behavior of the injection system was determined through FFT and PSD analysis of the pressure data of the common rail, and when the diesel fuel is mixed with water, the pressure data of the common rail, depending on the water content and engine rotation speed, represent a different frequency component distribution. Recently, a theory has been suggested that mixing diesel fuel with water controls engine overheating, fuel efficiency, NOx, CO, etc., but if water content exceeds 10%, it can have a fatal adverse effect on the engine's injection system. In the future, it is necessary to promote fault diagnosis and prediction studies of diesel engines using FFT and PSD results from common rail pressure data.

A Study on the Combustion Characteristics and the Control on the Fuel Flow Rate of LPG Intake Port Injection Engine (흡기포트 분사식 LPG 엔진의 연료량 제어 및 연소 특성에 관한 연구)

  • 김우석;이종화;정창현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.31-39
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    • 2000
  • In this paper, characteristics of a port injection type LPG fuel system were investigated to adopt the system to a spark ignition engine through rig test. Engine combustion characteristics for limited conditions and the precise control method of LPG fuel supply were also studied. As a basic experiment, the effects and the relationships of parameters such as orifice area, fuel delivery pressure, fuel temperature and flow coefficient were established. From this, one dimensional compressible flow equation can be applied to control gaseous fuel flow rate by setting pressure difference between vaporizer and manifold to a certain range, for example about 1.2 bar in a naturally aspirated engine. The combustion analysis results of LPG engine were also compared with those of gasoline engine according to spark timing and load change. At part load and stoichiometric condition, the MBT spark timing of LPG fueled engine is retarded by 2$^{\circ}$ - 4$^{\circ}$CA compared to that of gasoline engine. On the contrary, the spark timing of LPG fueled engine can be advanced by 5$^{\circ}$- 10$^{\circ}$ CA at WOT, which results from higher Octane Number and burned fraction of LPG fuel compared to gasoline.

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Experimental Study on NOx Reduction and CO Emission by Fuel Lean Reburning Process (연료 희박 재연소 과정에 의한 NOx 저감 및 CO 발생에 대한 실험적 연구)

  • Lee, Chang-Yeop;Kim, Hak-Young;Baek, Seung-Wook;Kim, Se-Won
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.3
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    • pp.216-223
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    • 2008
  • Reburning is a useful technology in reducing nitric oxide through injection of a secondary hydrocarbon fuel. In this paper, an experimental study has been conducted to evaluate the effect of fuel lean reburning on $NO_X/CO$ reduction in LPG flame. Experiments were performed in flames stabilized by a co-flow swirl burner, which was mounted at the bottom of the furnace. Tests were conducted using LPG gas as the reburn fuel as well as the main fuel. The effects of reburn fuel fraction and injection location of the reburn fuel were studied when the fuel lean reburning system was applied. The paper reports data on flue gas emissions and temperature distribution in the furnace for a wide range of experimental conditions. At steady state, temperature distribution and emission formation in the furnace have been measured and compared. This paper makes clear that in order to decrease both NOx and CO concentrations in the exhaust when the fuel lean reburning system was adapted, it is important that the control of some factors such as initial equivalence ratio, reburn fuel fraction and temperature of reburn fuel injection region. Also it shows the fuel lean reburning is also effective method to reduce NOx as much as reburning.

A Study on Injection Rate Characteristics of a Diesel Injector (디젤 인젝터의 분사율 특성에 관한 연구)

  • Chung, Jaewoo;Kim, Namho;Lim, Chanhyun;Kim, Dugjin
    • Journal of ILASS-Korea
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    • v.20 no.4
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    • pp.217-222
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    • 2015
  • In this study, Injection rate tests of a Diesel common-rail injector have been performed with injection volume measurement type injection rate test system EMI21 for construction of injector model can be used in an engine calibration mean valued model. The measuring principle of the test system is based on measurement of dispalcement of a movable measurement piston by the volume of fluid released by the injector. From these injection rate test results, the characteristics on shape of instantaneous injection rate and injection fuel amount have been investigated and injection fuel amount calculation equation based on test results has been newly constructed. This equation is very simple and calculation error is less than 5% with test results for wide range injection pressure (200~1800 bar) and injection duration ($200{\sim}1800{\mu}s$) conditions. So, it is anticipated that newly constructed simple injection fuel amount model in this study can be efficiently used on engine calibration and control model.