• Title/Summary/Keyword: Fuel Cell, Stack

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Optimal Design of Bipolar-Plates for a PEM Fuel Cell (고분자 전해질 연료전지용 분리판 최적 설계)

  • Han, In-Su;Jeong, Jee-Hoon;Lim, Jong-Koo;Lim, Chan;Jung, Kwang-Sup
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.99-102
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    • 2006
  • Optimal flow-field design of bipolar-plates for a commercial class PEM(polymer electrolyte membrane) fuel cell stack was carried out on the basis of three-dimensional computational fluid dynamics(CFD) simulation. A three-dimensional CFD model originally developed by Shimpalee et al., has been utilized for performing large-scale simulation of a single fuel cell consisting of bipolar-plates gas diffusion layers, and a membrane-electrode-assembly(MEA). The CFD model is able to predict the current density, pressure drops, gas velocities, vapor and liquid water contents, temperature distributions, etc. inside a single fuel cell. Depending on simulation results from the CFD modeling of a PEM fuel cell, several flow-fields of bipolar-plates were designed and verified. The final design of the bipolar-plate has been chosen from the simulations and experimental tests and showed the best performance as expected from the simulation results under a normal operating condition. Thus, the CFD simulation approach to design the optimal flow-field of the bipolar-plates was successful. The final design was adopted as the best flow-field to build a commercial scale PEM fuel cell stack, the performance of which shows about 42% higher than that of the older bipolar-plate design.

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Diagnosis of Performance Degradation of Direct Methanol Fuel Cell Stack after Long-Term Operation (장기운전에 의한 직접메탄올 연료전지 스택의 성능 열화 분석)

  • Kim, Sang-Kyung;Hyun, Min-Soo;Lee, Byung-Rok;Jung, Doo-Hwan;Peck, Dong-Hyun;Lim, Seong-Yop
    • Korean Chemical Engineering Research
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    • v.49 no.6
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    • pp.775-780
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    • 2011
  • 5-cell DMFC stack was fabricated and operated with the load of 4 A for 4000 hrs. After 4000 hrs operation peak power density of the stack reduced by 27.3%. Two of the five cells did now show performance degradation, the performance of other two was reduced by 40% and the performance of the other decreased by 60%. The amount of performance degradation of each cell by long-term operation did not correlate with the position in the stack. Platinum particle size in the anode catalyst layer of the MEA with the strongest degradation increased and the increase was severer on the position of methanol inlet than on the position of methanol outlet. However, platinum particle size in the cathode catalyst layers did not changed for all the MEA'. Ruthenium crossover from the anode catalyst layer to the cathode catalyst layer through the membrane was observed after 4,000 hrs operation by SEM-EDX and it occurred for all MEA' regardless of the degree of performance degradation. Atomic ratio of ruthenium to platinum in the cathode catalyst layer was the highest in the MEA with the strongest performance degradation.

Development of Lightweight Direct Methanol Fuel Cell (DMFC) Stack Using Metallic Bipolar Plates for Unmanned Aerial Vehicles (UAVs) (금속분리판을 이용한 무인기항공기(UAV)용 경량화 DMFC 스택 개발)

  • LEE, SUWON;KIM, DOHWAN;RO, JUNGHO;CHO, YOUNGRAE;KIM, DOYOUN;JU, HYUNCHUL
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.5
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    • pp.492-501
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    • 2017
  • A 900 W scale direct methanol fuel cell (DMFC) stack is designed and fabricated for unmanned aerial vehicle (UAV) applications. To meet the volume and weight requirements, metallic bipolar plates are applied to the DMFC stack for the first time wherein POS470FC was chosen as bipolar plate material. To ensure good robustness of the metallic bipolar plate based DMFC stack, finite element method based simulations are conducted using a commercial ANSYS Fluent software. The stress buildup and deformation characteristics on bipolar plates and end plates are analyzed in details. The present DMFC stack exhibits the performance of 1,130 W at 32 V and 35.3 A, clearly demonstrating that it could successfully operate for UAVs requiring around 1,000 W of power.

Analysis of the Deformed Unit Cell by Clamping Force Through the FEM and CFD Interaction (FEM과 CFD 연동을 통한 스택 체결 시 압력에 의해 변형된 단위 전지 해석)

  • YOO, BIN;LIM, KISUNG;JU, HYUNCHUL
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.4
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    • pp.228-235
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    • 2021
  • Polymer electrolyte membrane fuel cells (PEMFC) are currently being used in various transport applications such as drones, unmanned aerial vehicles, and automobiles. The power required is different according to the type of use, purpose, and the conditions adjusted using a cell stack. The fuel cell stack is compressed to reduce the size and prevent fuel leakage. The unit cells that make up the cell stack are subjected to compression by clamping force, which makes geometrical changes in the porous media and it impacts on cell performance. In this study, finite elements method (FEM) and computational fluid dynamics (CFD) analysis for the deformed unit cell considering the effects of clamping force is performed. First, structural analysis using the FEM technique over the deformed gas diffusion layer (GDL) considering compression is carried out, and the resulting porosity changed in the GDL is calculated. The PEMFC model is then verified by a three-dimensional, two-phase fuel cell simulation applying the physical properties and geometry obtained before and after compression. The detailed simulation results showed different concentration distributions of fuel between the original and deformed geometry, resulting in the difference in the distribution of current density is represented at compressed GDL region with low oxygen concentration.

Numerical Analysis of Electromagnetic Characteristic of High Voltage/Current Cable for Fuel Cell Electric Vehicle (FCEV) (수소 연료전지 차량용 고전압 케이블의 전자파 특성 수치해석에 관한 연구)

  • Lee, Soon-Yong;Choi, Jae-Hoon
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.3
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    • pp.149-157
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    • 2010
  • The electromagnetic characteristics of FCEVs (fuel cell electric vehicles) are much different from the existing combustion engine cars as well as hybrid, plug-in-hybrid, and pure electric vehicles due to the high voltage/current generated by a fuel cell stack which uses a compressed hydrogen gas reacted with oxygen. To operate fuel cell stack efficiently, BOP (Balance of Plant) is essential. BOP systems are used many not only for motors in water pump, air blower, and hydrogen recycling pump but also inverters for these motors. Since these systems or components are connected by high voltage cables, EMC (Electromagnetic compatibility) analysis for high voltage/current cable is the most important element to prevent the possible electric functional safety errors. In this paper, electromagnetic fields of high current/voltage cable for FCEVs is studied. From numerical analysis results, time harmonic magnetic field strength of high current/voltage cable have difference of 20~28 dB according to phase. EMI result considered ground effect of FECV at 10 m shows difference of 14.5 dB at 30 MHz and 2.8 dB at 230 MHz compared with general cable.

A Study on the Effects of Inverter Ripple Currents to the Proton Exchange Membrane Fuel Cell Stack by Using on Equivalent Impedance Model (양자 교환막형 연료전지의 등가 임피던스 모델을 이용한 인버터에 의한 맥동 전류의 영향에 관한 연구)

  • Choi, Woo-Jin
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.6
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    • pp.230-237
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    • 2004
  • In this paper the effects of inverter ripple currents to the Proton Exchange Membrane Fuel Cell Stack (PEMFCS) is analyzed by the impedance model. The proposed method employs the frequency analysis technique to derive an equivalent impedance model of the fuel cell stack and the effects of the inverter ripple current are investigated. The calculated results m then verified by means of experiments on commercially available PEMFCSs. The experimental results show that the ripple current can contribute up to 10[%] reduction in the available output power.

Character Analysis of 1.2kW Proton Exchange Membrane Fuel cell (1.2KW 고분자 전해질형 연료전지 특성 분석)

  • Kim, Sung-Jun;Choi, Kyung-Tae;Choi, Kwang-Ju;Sugimura, Hisayuki;Lee, Hyun-Woo;Baek, Soo-Hyun
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2005.05a
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    • pp.288-291
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    • 2005
  • This paper is aimed at presenting a proton exchange membrane (PEM) fuel cell stack. The fuel cell electrical output voltage and current (V-I) characteristic is described for the first time by a simplified closed form suitable. The characteristics obtained from the simulation are compared with the experimental results on a Ballard commercial fuel cell stack as well as to the manufacturer given data.

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Character Analysis of 1.2kW Proton Exchange Membrane Fuel cell (1.2kW 고분자 전해질형 연료전지 특성 분석)

  • Kim, Sung-Jun;Choi, Kwang-Ju;Kwon, Soon-Kurl;Suh, Ki-Young;Nakaoka, M.;Lee, Hyun-Woo
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.781-784
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    • 2005
  • This paper is aimed at presenting a proton exchange membrane ( PEM ) fuel cell stack. The fuel cell electrical output voltage and current (V-I) characteristic is described for the first time by a simplified closed form suitable. The characteristics obtained from the simulation are compared with the experimental results on a Ballard commercial fuel cell stack as well as to the manufacturer given data.

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Improving the Stability of Series-Connected Solid Oxide Fuel Cells by Modifying the Electrolyte Composition

  • Kim, Young Je;Lim, Hyung-Tae
    • Journal of Electrochemical Science and Technology
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    • v.12 no.1
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    • pp.159-165
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    • 2021
  • YSZ based anode supported solid oxide fuel cells (SOFCs) were prepared, and two cells with different electrolyte thicknesses were connected in series for the simulation of a cell-imbalanced fuel cell stack. Pure YSZ cells in a series connection exhibited a rapid degradation when a thick electrolyte cell was operated under a negative voltage. On the other hand, ceria added-YSZ cells in a series connection were stable under similar operating conditions, and the power density and impedance were about the same as those before tests. The improved stability was due to the reduction of internal partial pressure in the electrolyte by locally increasing the electronic conduction. Thus, we propose a new protection method, i.e., the local addition of ceria in the YSZ electrolyte, to extend the lifetime of a cell-imbalanced SOFC stack.