• 제목/요약/키워드: Friction properties

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지지부재를 설치한 띠형 강판보강재의 인발마찰 특성 평가 (Pull-Out Properties of Steel Strip Reinforcement with Transverse Steel Bar)

  • 이광우;조삼덕;주재우;박종범
    • 한국지반신소재학회논문집
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    • 제6권3호
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    • pp.31-37
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    • 2007
  • 국외 수입에 의존하고 있는 띠형 강판 보강재를 대체할 수 있는 새로운 강(steel) 보강재로서, 강판과 지지부재를 결합한 새로운 형태의 보강재를 고안하였다. 개발 보강재는 폭${\times}$두께가 $65mm{\times}4.5mm$인 띠형 강판에 50cm 간격으로 11mm 직경의 천공구멍 및 돌기가 형성된 형태를 가지고 있으며, 인발저항력 증대를 위한 지지부재의 설치가 가능하다. 개발 보강재의 마찰특성 평가를 위한 전단마찰시험 및 인발시험 결과, 지지부재를 설치하면 보강재의 인발저항력이 크게 증가하는 것으로 나타났다.

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나노기공구조를 가진 알루미나필름의 트라이볼로지 특성 (Tribological Properties of Nanoporous Structured Alumina Film)

  • 김효상;김대현;안효석;한준희;이우
    • Tribology and Lubricants
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    • 제26권1호
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    • pp.14-20
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    • 2010
  • Tribological properties of nanoporous structured alumina film was investigated. Alumina film (AAO: anodic aluminum oxide) of $60{\mu}m$ thickness having nanopores of 45 nm diameter with 105 nm interpore-diatance was fabricated by mild anodization process. Reciprocating ball-on-flat sliding friction tests using 1 mm diameter steel ball as a counterpart were carried out with wide range of normal load from 1 mN to 1 N in an ambient environment. The morphology of worn surfaces were analyzed using scanning electron microscopy. The friction coefficient was strongly influenced by the applied normal load. Smooth layer patches were formed on the worn surface of both AAO and steel ball at relatively high load (100 mN and 1 N) due to tribochemical reaction and compaction of wear debris. These tribolayers contributed to the lower friction at high loads. Extremely thin layer patches, due to mild plastic deformation of surface layer, were sparsely distributed on the worn surface of AAO at low loads (1 mN and 10 mN) without the evidence of tribochemical reaction. Delaminated wear particles were generated at high loads by fatigue due to repeated loading and sliding.

Molecular Dynamics Simulation Studies of Benzene, Toluene, and p-Xylene in NpT Ensemble: Thermodynamic, Structural, and Dynamic Properties

  • Kim, Ja-Hun;Lee, Song-Hi
    • Bulletin of the Korean Chemical Society
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    • 제23권3호
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    • pp.447-453
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    • 2002
  • In this paper we have presented the results of thermodynamic, structural, and dynamic properties of model systems for liquid benzene, toluene and p-xylene in an isobaric-isothermal (NpT) ensemble at 283.15, 303.15, 323.15, and 343.15 K using molecular dynamics (MD) simulation. This work is initiated to compensate for our previous canonical (NVT) ensemble MD simulations [Bull. Kor. Chem. Soc. 2001, 23, 441] for the same systems in which the calculated pressures were too low. The calculated pressures in the NpT ensemble MD simulations are close to 1 atm and the volume of each system increases with increasing temperature. The first and second peaks in the center of mass g(r) diminish gradually and the minima increase as usual for the three liquids as the temperature increases. The three peaks of the site-site gC-C(r) at 283.15 K support the perpendicular structure of nearest neighbors in liquid benzene. Two self-diffusion coefficients of liquid benzene via the Einstein equation and via the Green-Kubo relation are in excellent agreement with the experimental measures. The self-diffusion coefficients of liquid toluene and p-xylene are in accord with the trend that the self-diffusion coefficient decreases with increasing number of methyl group. The friction constants calculated from the force auto-correlation (FAC) function with the assumption that the fast random force correlation ends at time which the FAC has the first negative value give a correct qualitative trends: decrease with increase of temperature and increase with the number of methyl group. The friction constants calculated from the FAC's are always less than those obtained from the friction-diffusion relation which reflects that the random FAC decays slower than the total FAC as described by Kubo [Rep. Prog. Phys. 1966, 29, 255].

이종 알루미늄 합금 A6K31/A5J32 겹치기 마찰교반 접합부의 인장성질에 미치는 접합조건의 영향 (The effects of Welding Conditions on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A6K31/A5J32)

  • 윤태진;김상주;송상우;홍재근;강정윤
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.72-79
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    • 2011
  • The scope of this investigation is to evaluate the effect of joining parameters on the microstructural features and mechanical properties of dissimilar aluminum alloys, 1mm-thickness fixing AA6K31 at the top position and fixing AA5J32 at the bottom position. The friction stir lap welds were studied under various welding conditions, rotation speed of 1000, 1250, 1500rpm and welding speed of 100, 300, 500, 700mm/min, respectively. Mechanical test has been investigated in terms of tensile shear test and hardness test. The results showed that three type nugget shapes such as onion ring, zigzag type, hooking with the void, have been observed with revolutionary pitch. All welding conditions fractured at the HAZ of top plate, A6K31 and also the strength compare with base metal of lap joints were low efficiency, 52~63%. The thickness of fractured position was decreased with the lower heat input conditions. The relationships were excellent due to linear between the effective thickness of fractured position and peak load. The fractured position was the interface between joint area and not joint area. Also the strength efficiency compared with base metal was lower than decreasing rate of thickness because the hardness was decreased at fractured position due to softened material.

FEM을 이용한 상용차용 S-cam 브레이크슈의 구조해석 (Structural Analysis of S-cam Brake Shoe for Commercial Vehicle by FEM)

  • 서창민;지현철
    • 한국해양공학회지
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    • 제23권4호
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    • pp.69-77
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    • 2009
  • Structural analysis of a brake shoe for commercial vehicle was performed using finite element method. Since the strength of a brake shoe is affected by the magnitude and distribution shape of the contact pressure with the drum, the contact pressure between the shoe friction material and drum was calculated using a 2-Dimensional non-linear contact analysis in a state. And the brake was actuated by input air pressure and the drum of it was calculated both stationary and dynamic based on forced torque applied to the drum during the static state analysis. The results of the above analysis were then used as the load boundary conditions for a 3-Dimensional shoe model analysis to determine the maximum strain on the shoes. In the analysis model, the values of tensile test were used for the material properties of the brake shoes and drum, while the values of compression test were used for the friction material. We assumed it as linear variation, even though the properties of friction material were actually non-linear. The experiments were carried out under the same analysis conditions used for fatigue test and under the same brake system which equipped with a brake drum based on the actual axle state in a vehicle. The strains were measured at the same locations where the analysis was performed on the shoes. The obtained results of the experiment matched well with those from the analysis. Consequently, the model used in this study was able to determine the stress at the maximum air pressure at the braking system, thereby a modified shoe model in facilitating was satisfied with the required endurance strength in the vehicle.

A study on the improvements of geotechnical properties of in-situ soils by grouting

  • Chang, Muhsiung;Mao, Tze-wen;Huang, Ren-chung
    • Geomechanics and Engineering
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    • 제10권4호
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    • pp.527-546
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    • 2016
  • This paper discusses improvements of compressibility, permeability, static and liquefaction strengths of in-situ soils by grouting. Both field testing and laboratory evaluation of the on-site samples were conducted. The improvement of soils was influenced by two main factors, i.e., the grout materials and the injection mechanisms introduced by the field grouting. On-site grout mapping revealed the major mechanism was fracturing accompanied with some permeation at deeper zones of sandy soils, where long-gel time suspension grout and solution grout were applied. The study found the compressibility and swelling potential of CL soils at a 0.5 m distance to grout hole could be reduced by 25% and 50%, respectively, due to the grouting. The effect on hydraulic conductivity of the CL soils appeared insignificant. The grouting slightly improved the cohesion of the CL soils by 10~15 kPa, and the friction angle appeared unaffected. The grouting had also improved the cohesion of the on-site SM soils by 10~90 kPa, while influences on the friction angle of soils were uncertain. Liquefaction resistances could be enhanced for the sandy soils within a 2~3 m extent to the grout hole. Average improvements of 40% and 20% on the liquefaction resistance were achievable for the sandy soils for earthquake magnitudes of 6 and ${\geq}7.5$, respectively, by the grouting.

Dynamics of lockstitch sewing process

  • Midha, Vinay Kumar;Mukhopadhyay, A.;Chattopadhyay, R.;Kothari, V.K.
    • 복식문화연구
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    • 제21권6호
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    • pp.967-973
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    • 2013
  • During high speed sewing, the needle thread is exposed to dynamic loading, short strike loading, inertia forces, friction, rubbing, force of check spring, bending, pressure, friction, impact, shock and thermal influence. The dynamic thread loading/tension alters throughout the stitch formation cycle and along its passage through the machine. The greatest tensile force occurs at the moment of stitch stretching, when the take up lever pulls for required thread length through the tension regulator. These stresses act on the thread repeatedly and the thread passes 50-80 times through the fabric, the needle eye and the bobbin case mechanism, before getting incorporated into the seam, which result in upto 40% loss in tensile strength of the sewing thread. This damage in the sewing thread adversely affects its processing and functional performance. In this paper, the contribution of dynamic loading, passage through needle and fabric, and bobbin thread interaction in the loss in tensile properties has been studied. It is observed that the loss in tensile properties occurs mainly due to the bobbin thread interaction. Dynamic loading due to the action of take up lever also causes substantial loss in tenacity and breaking elongation of cotton threads.

마찰 교반 용접된 철도 차량용 A6005 압출재의 기계적 성능 향상을 위한 최적 공법 설계 (Optimum Design of the Friction Stir Welding Process on A6005 Extruded Alloy for Railway Vehicles to Improve Mechanical Properties)

  • 원시태;김원경
    • Journal of Welding and Joining
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    • 제27권5호
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    • pp.81-87
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    • 2009
  • Recently, extruded aluminium-alloy panels have been used in the car bodies for the purpose of the light-weight of railway vehicles and FSW(Friction Stir Welding), which is superior to the arc weldings, has been applied in the railway vehicles. This paper presents the optimum design of the FSW process on A6005 extruded alloy for railway vehicles to improve its mechanical properties. Rotational speed, welding speed and tilting angle of the tool tip were chosen as design parameters. Three objective functions were determined; maximizing the tensile strength, minimizing the hardness and maximizing the difference between the normalized tensile strength and hardness. The tensile tests and the hardness tests for fifteen FSW experiments were carried out according to the central composite design table. Recursive model functions on three characteristic values, such as the tensile strength, the hardness difference(${\Delta}Hv$) and the difference of normalized tensile strength and ${\Delta}Hv$, were estimated according to the classical response surface analysis methodology. The reliability of each recursive function was verified by F-test using the analysis of variance table. Sensitivity analysis on each characteristic value was done. Finally, the optimum values of three design parameters were found using Sequential Quadratic Programming algorithm.

Ag 및 탄소 나노윤활유의 제조 및 윤활특성 평가 (Tribological Behavior of Lubricating Oil-Based Nanofluids Containing Ag and Carbon Nanoparticles)

  • 최철;정미희;최영민;오제명
    • 한국재료학회지
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    • 제18권11호
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    • pp.610-616
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    • 2008
  • Oil-based nanofluids were prepared by dispersing Ag, graphite and carbon black nanoparticles in lubricating oil. Agglomerated nanoparticles were dispersed evenly with a high-speed bead mill and/or ultrasonic homogenizer, and the surfaces of the nanoparticles were modified simultaneously with several dispersants. Their tribological behaviors were evaluated with a pin-on-disk, disk-on-disk and four-ball EP and wear tester. It is obvious that the optimal combination of nanoparticles, surfactants and surface modification process is very important for the dispersity of nanofluids, and it eventually affects the tribological properties as a controlling factor. Results indicate that a relatively larger size and higher concentration of nanoparticles lead to better load-carrying capacity. In contrast, the use of a smaller size and lower concentration of particles is recommended for reducing the friction coefficient of lubricating oil. Moreover, nanofluids with mixed nanoparticles of Ag and graphite are more suitable for the improvement of load-carrying capacity and antiwear properties.

Alloy718 마찰용접 후열처리재의 비커스 경도의 통계적 성질 (Statistical Properties of Vickers Hardness of Post Weld Heat Treated Friction Welded Parts in Alloy718)

  • 공유식;권혁용;김선진
    • 한국해양공학회지
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    • 제23권6호
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    • pp.105-110
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    • 2009
  • The objective of this paper is to investigate the statistical properties of Vickers hardness (HV) for friction welded parts in a Ni-based super alloy (Alloy718). In the case of post weld heat treatment (PWHT) parts, hardness tests were repeated for three different applied loads, 100, 200, and 300 g, with a duration time of 10 seconds. The arithmetic means of the Vickers hardness in heat affected zone (HAZ) materials were smaller than those of the base metal (BM) in all of the applied loads. The coefficient of variation (COV) for the BM and HAZ decreased by increasing the applied load. The probability distribution of the Vickers hardness followed the Weibull distribution well. The distribution of the Vickers hardness was not found to be symmetric. The shape parameter and scale parameter increased by increasing the applied load at both the BM and HAZ.