• Title/Summary/Keyword: Friction losses

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Loss Modeling in order to Predict the Efficiency Performance of Induction Motor Drive System (유도전동기 드라이브 시스템의 효율성능을 예측하기 위한 손실 모델링)

  • 정동화;박기태;이정철
    • Journal of the Korean Society of Safety
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    • v.15 no.4
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    • pp.56-61
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    • 2000
  • The precise and reliable loss model for induction motor and converter system is very important in order to predict the efficiency performance of variable speed drives. This paper proposes an accurate loss model of induction motor and converter system. The motor losses, such as stator and rotor copper loss, core loss and stray loss, are considered for fundamental and harmonic frequencies. Also considered are the skin effect on rotor resistance, temperature effect on bath stator and rotor resistance, magnetizing inductance saturation, and friction and windage loss. All the above features are incorporated in a synchronous frame dynamic d-q equivalent circuit. The converter system, consisting of a diode rectifier and PWM transistor inverter, is modeled accurately for conduction and switching losses. Validity of the models, in both steady state and transient conditions, is verified by simulations.

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Design and Experimental Investigation of High-Speed Three-Phase Induction Motor for Turbo Blower

  • Kim, Young-Kwan;Lee, Ju
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.3
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    • pp.59-65
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    • 2008
  • High-speed electrical motor has been studied for several applications, i.e. for direct-drive systems of centrifugal compressors and turbo blowers. This paper deals with a design consideration of electromagnetic, mechanical and thermal limits of high-speed induction motor for turbo blower. Basic design concept of high-speed motor was proposed. As the motor is to be operated at high speed, the losses are quite different from conventional low-speed machines. Especially, the increases of rotor eddy current and friction losses could lead to an overheated motor. So, we suggested a special cooling system to reduce temperature rise. And, based upon this design concept, the prototype induction motor(37[kW], 45,000[rpm]) for high-speed turbo blower was designed and 2-D electromagnetic field analysis was implemented. Finally, criteria to evaluate the characteristics of high-speed induction motor have been proposed and tested.

Efficiency Improvement of Transfer Drive Gear Bearings for an Automotive Automatic Transmission (승용차 자동변속기용 트랜스퍼 드라이브 기어 베어링의 효율개선 방법에 관한 연구)

  • Lee, In Wook;Han, Sung Gil;Gwak, Beom-Seop;Lee, Ho Sung;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.40-46
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    • 2021
  • An automatic transmission of automobiles enables comfortable driving experience with lower transmission shifting jerks. However, the assembly structure is more complicated and requires additional components with lower efficiency than the manual transmission system. Extensive research has been conducted to improve the overall transmission efficiency by optimizing each component of the automatic transmission assembly. This study focuses on enhancing the friction torque of double angular contact ball bearings used in automatic transmission. The friction torque of the bearing varies with the operating conditions such as the operational load and rotating speed. Since reducing the friction torque of the bearing tends to deteriorate the durability of the bearing, it is necessary to design the bearing having a minimum required friction torque by determining the durability life of an automatic transmission assembly, In this study, the theoretical life and friction torque of conventional and newly-developed bearings are calculated. The difference in the friction torque between the new and existing bearings are also evaluated.

Numerical Analysis of the Piston Secondary Dynamics in Reciprocating Compressors

  • Kim, Tae-Jong
    • Journal of Mechanical Science and Technology
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    • v.17 no.3
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    • pp.350-356
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    • 2003
  • In this study, a numerical analysis for the piston secondary dynamics of small refrigeration reciprocating compressors is performed. In general, the length of cylinder in this class of compressors is shortened to diminish the frictional losses of the piston-cylinder system. So, the contacting length between piston and cylinder wall is in variable with the rotating crank angle around the BDC of the reciprocating piston. In the problem formulation of the piston dynamics, the variation in bearing length of the piston and all corresponding forces and moments are considered in order to determine the piston trajectory, velocity and acceleration at each step. A Newton-Raphson procedure was employed in solving the secondary dynamic equations of the piston. The developed computer program can be used to calculate the entire piston trajectory and the lubrication characteristics as functions of crank angle under compressor running conditions. The results explored the effects of some design parameters and operating conditions on the stability of the piston, the oil leakage, and friction tosses.

Wear Characteristics of $Cr_{2}O_{3}\;and\;ZrO_{2}$Coating Materials by Plasma Spray ($Cr_2O_3$$ZrO_{2}$ 플라즈마 용사한 코팅재의 마모 특성)

  • Kim, Sung-Ig;Kim, Hee-Gon;Lee, Bong-Gil;Kim, Gui-Shik
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.335-341
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    • 2006
  • This paper reports the wear characteristics of two types of coating materials, which are $Cr_2O_3$ and $ZrO_2$, by coated plasma thermal spray method. The wear test was carried out under air, grease, and bearing fluid conditions. The wear testing machine of a pin-on disk type were used to measure friction forces, friction coefficients and the weight losses of the coating specimens on the various sliding velocity and loading condition. The wear surface of specimens were observed by scanning electron microscope (SEM) photographs.

A Study on the Effect of Gear Teeth End-Gaps for Hydraulic Gear Pumps and Motors (기어펌프.모터 이끝 틈새의 영향에 관한 연구)

  • Jeong H.S.;Peng L.;Oh S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.4
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    • pp.23-29
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    • 2005
  • In order to improve the efficiency of hydraulic gear pumps or motors especially for high operating pressure, power losses due to viscous friction and leak flow through gear teeth end-gaps are considered in this paper. Optimal gaps minimizing the power loss for pumps and motors with uniform heights of gaps are analysed first. And the effect of the shapes of gaps with unequal heights on the power loss are studied and discussed by simulation. Considering that the outer shell lacing gear teeth may expand due to high internal pressure or thermal stress, the results drawn in this paper can be used for the design of high efficiency pumps and motors.

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A Study on the Performance of a Shell Tube Heat- Exchanger with Twisted Tape (비틀림 테이프에 의한 이중관형 열교환기의 성능에 관한 연구)

  • Kim, Doo-Chun;Kim, Chul-Han
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.11 no.2
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    • pp.1-9
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    • 1982
  • Friction losses and heat transfer characteristics were studied experimentally for fully developed tubulent flow in tubes with twisted tape swirl generators. Data were obtained for pitch- to-diameter ratios from 8.10 to 25.71 with water under forced convection cool ins conditions. The experimental results of this and that of previous swirl flow investigation by Smithberg and Landis were compared. Nusselt number and friction data are combined in a constant pumping power comparision for swirl and straight flow, which indicates that improvement of 2.0 times in the best performance can be obtained with twisted tape-insert tube. A twisted tape-insert tube is recommended in the case of low temperature difference in heat-exchanger.

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Mixed Lubrication Analysis of Piston Ring Pack in Internal Combustion Engine (내연기관 피스톤 링 팩의 혼합윤활해석)

  • Yun, J.E.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.55-68
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    • 1995
  • Approximately 30 to 70 % of the mechanical losses in a reciprocating engine are contributed by the friction at the piston ring-cylinder interface. The friction characteristics of the piston ring during engine operation is known to as mixed lubrication experimentally. The mixed lubrication models based on the Average Reynolds Equation have been used by this time in order to study the tribological performance of the ring. However, the Average Reynolds Equation contains the expected value term(${\bar{h}}_r$) of local film thickness as well as nominal film thickness(h), so that the work of numerically solving ${\bar{h}}_r$ must be included to obtain the pressure in the oil film. The process of solving ${\bar{h}}_T$ causes a greater multiplying in the numerical solution. In this paper the mixed lubrication analysis using the Simplified Average Reynolds Equation in the piston ring is presented. This equation has only h as oil film thickness term. Therefore the tedious numerical procedure required to obtain ${\bar{h}}_T$ is not needed, and also, computation time can be reduced.

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A Study on the Duct Design of HVAC System Using the Equal Friction Method and the T-method (등압법과 T-method를 이용한 공조시스템 배관 설계에 관한 연구)

  • Park, Joon-Suk;Choi, Gil-Hwan;Cho, Dae-Seung
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.4
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    • pp.435-443
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    • 2009
  • Optimal duct design of a HVAC system requires analysis technology to accurately evaluate its pressure losses, flow rate and velocity for making a compromised design among fan capacity and duct size affecting initial manufacturing and operation costs, and noise induced by the HVAC system. In this paper, we carry out initial duct design using the equal friction method. Using the result, the T-method is applied for accurate analysis of flow rate. Then, the duct size is modified using the difference between the required and the calculated flow rate, which can guarantee required flow rate, reduce the pressure unbalance among duct paths and lead to select optimal fan performance. To verify the validity and effectiveness of the proposed design method, an example for HVAC system design including noise analysis is demonstrated.

A Study on Comparison of the Darcy-Weisbach and Hazen-Williams Equation (Darcy-Weisbach와 Hazen-Williams Equation 비교 연구)

  • Kim, Tae-Kyoungi;Rhee, Kyoung-Hoon;Sun, Byoung-Jin;Chio, Cheong-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.21 no.4
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    • pp.421-428
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    • 2007
  • Many engineering problems on the pipeline flow use continuity, energy, friction loss head equation. To calculate friction loss head in a pipeline, Darcy-Weisbach and many average velocity equations can be used and Hazen-Williams equation is used frequently in the pipe network for the water supply systems. Darcy-Weisbach equation is a general one acquired from applying Bernoulli's equation in the pipeline flow and Hazen-Williams equation is a experimental one in case that pipe velocity is below 3m/sec and pipe diameter is over 50mm. In this study, comparing Darcy-Weisbach with Hazen-Williams equation, relation f and C that are expressed as roughness coefficients of those equations is explained. Next, head losses calculated from using those equations are compared and those are applied in realistic pipelines. Comparing f with C, the f is decreasing linearly according to increase of the Reynolds number Re and increasing in case the C is decreasing. additionally, the C is increasing up to a point and then is decreasing according to increase of the Re. Next, the C is increasing and Re's range for increase of the C lengthens in case of decreasing of the relative roughness ${\varepsilon}/d$. Comparing head losses acquired from the two equations, head loss appears large in case that the C is decreasing and the ${\varepsilon}/d$ is increasing. additionally, Head loss calculated by the Darcy-Weisbach equation varies larger than one by Hazen-Williams equation in regard of the Re. Next, change aspect of head loss acquired by the C is distinguished more clearly than the one by the ${\varepsilon}/d$.