• 소성∙가공
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• 제3권2호
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• pp.215-228
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• 1994

The purpose of this paper is to pursue a general method to determine both the flow stress of a material and the friction factor by ring compression test. The materials are assumed to obey the expanded n-power hardening rule including the strain-rate effect. Ring compression is simulated by the rigid-plastic finite element method to obtain the database used in determining the flow stress and friction factor. The Simulation is conducted for various strain hardening exponent, strain-rate sensitivity, friction factor, and compressing speed, as variables. It is assumed that the friction factor is constant during the compression process. To evaluate the compatibility of the database, experiments are carried out at room and evaluated temperature using specimens of aluminum 6061-T6 under dry and grease lubrication condition. It is shown that the proposed test method is useful and easy to use in determining the flow stress and the friction factor.

• 한국정밀공학회지
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• 제23권4호
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• pp.109-115
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• 2006

This paper is designed to estimate friction and powdering characteristic of coating layer on galvannealed sheet steel with different annealing temperature, which is 465, 505, 515 and $540^{\circ}C$, Estimations of powdering and friction were done using a $60^{\circ}$ bending test and one side friction test, respectively. In order to obviously understand the effect of coatings on friction cross-section of coatings before and after friction test was also observed by SEM. The results show that powdering of coatings is increased with increasing of annealing temperature and that friction characteristic greatly depends on powdering which leads to increase of real contact area between tools and coatings.

• Tribology and Lubricants
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• 제14권1호
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• pp.45-53
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• 1998

Friction and wear test for two kinds of Cu-based sintered metallic friction material against cast iron disk was carried out by plate-on-disk type friction and wear tester to investigate the friction and wear characteristics of brake system in severe condition. In this experimental study, the counter specimen was cast iron which is being used generally in brakes of heavy duty equipments. Test friction materials were A type which was manufactured by foreign company and B type by domestic company. Friction coefficient and wear volume were measured and compared with each other. The experiment was performed under room temperature. The worn surface of cast iron disk and friction material were observed by scanning electron microscope. The temperature of surface of disk was measured continuously by the non-contacting thermometer. It was found that A type friction material had stable friction coefficient over the wide range of sliding condition, but B type friction material had unstable friction coefficient and lower value of 0.2 under the severe sliding condition.

• 제어로봇시스템학회논문지
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• 제14권10호
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• pp.1062-1072
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• 2008

When mobile robots perform the mission in the rough terrain, the traversability depended on the terrain characteristic is useful information. In the traversabilities, wheel-terrain maximum friction coefficient can indicate the index to control wheel-terrain traction force or whether mobile robots to go or not. This paper proposes estimating wheel-terrain maximum friction coefficient. The existing method to estimate the maximum friction coefficient is limited in flat terrain or relatively easy driving knowing wheel absolute velocity. But this algorithm is applicable in rough terrain where a lot of slip occurred not knowing wheel absolute velocity. This algorithm applies the tire-friction model to each wheel to express the behavior of wheel friction and classifies slip-friction characteristic into 3 major cases. In each case, the specific algorithm to estimate the maximum friction coefficient is applied. To test the proposed algorithm's feasibility, test bed(ROBHAZ-6WHEEL) simulations are performed. And then the experiment to estimate the maximum friction coefficient of the test bed is performed. To compare the estimated value with the real, we measure the real maximum friction coefficient. As a result of the experiment, the proposed algorithm has high accuracy in estimating the maximum friction coefficient.

• 소성∙가공
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• 제13권6호
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• pp.528-534
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• 2004

In order to find the effect of lubricant viscosity, tool geometry, forming speed, and sheet material properties on the friction in the sheet metal forming, friction tests were performed. Friction test results show that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extremely low or high, the friction coefficient is high. The bigger die corner radii and punch speed are, the smaller is the friction coefficient. From the experimental observation, the friction model which is the mathematical expression of friction coefficient in terms of lubricant viscosity, roughness and hardness of sheet surface, punch corner radius, and punch speed is constructed. By comparing the punch load found by FEM using the proposed friction model with that obtained from the experiment in 2-D stretch forming, the validity and accuracy of the friction model are demonstrated.

• 한국도로학회논문집
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• 제14권3호
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• pp.41-48
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• 2012

본 연구에서는 교량기초 말뚝의 부주면마찰력 시험을 통하여 연약지반에 타설된 강관말뚝의 부주면마찰력을 측정하였으며 장기적인 마찰응력의 관측시험을 통하여 경제적인 상부구조물 시공시기를 판단하였다. 본 연구의 결론은 다음과 같다. (1) 연약지반에서 부마착력의 크기는 침하속도가 클수록 크게 나타났다. (2) 마찰력의 관계 그래프에서 마찰응력의 증감이 없는 시기를 확인하여 상부구조물 시공시기를 판단할 수 있었다. (3) 말뚝정재하시험결과와 부주면마찰력 시험결과를 비교해 본 결과 항타 직후의 부주면마찰력은 재하시험 시의 마찰응력보다 크게 나오는 것으로 판단되며 15일 경과후의 측정값은 비슷하게 나오는 것으로 판단되었고, 이론식에 의한 결과와도 비슷하였다. (4) 부주면마찰력의 장기관측기법을 사용하면 부주면마찰력이 발생하고 있는 중이라도 적절한 상부구조물의 시공시기를 파악할 수 있어 경제적인 시공관리가 가능한 것으로 판단된다.

• 한국공작기계학회논문집
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• 제16권1호
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• pp.1-8
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• 2007

The present study examined the mechanical properties of the friction welding zone of solid and hollow shafts made with SM20C according to the depth of the notch. Friction welding was conducted at welding conditions of 2,000 rpm, friction pressure of 60MPa, friction time of 1.4 seconds, upset pressure of 100MPa, and upset time of 2.0 seconds. In the tensile strength test, the tensile strength decreased as the depth of the notch increased. Tensile strength was moderately high when the depth of the notch was 2mm. The tensile strength of the welding zone increased as the friction revolution radius increased, because the latter led to the generation of adequate friction heat. According to the hardness test, hardness likewise increased as e friction revolution radius increased. In the bending test, the bend strength of the solid shaft decreased when the depth of the notch was 0-2mm but increased when the latter was 3-5mm. With regard to the hollow shaft, the bend strength drastically decreased when the depth of the notch was 3-4mm. Upon examination it was found that the microstructure became finer when the friction revolution radius increased.

• 대한기계학회논문집A
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• 제26권11호
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• pp.2429-2435
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• 2002

The aim of this paper is to investigate the problem of strip down method, which is usually used to evaluate the engine friction level. The validity of strip down method was investigated by theoretical analysis of friction in crank and piston assembly. The friction of cylinder and piston assembly was analyzed under the various test conditions. The measured cylinder pressure was used as boundary conditions of friction torque and loss calculation. The friction loss of crank and piston assembly was influenced by test conditions that resulted from the variation of load condition. From the results, we have known that the strip down method could be possible to distort the friction loss of engine moving components.

• 지질공학
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• 제29권4호
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• pp.565-578
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• 2019

황등 화강암, Berea 사암, 정선 대리암, 홍천 편마암, 풍암 셰일 및 음성 사질 셰일의 여섯 종류의 암석에 대하여 직접전단시험, 기울임시험 그리고 당김시험을 이용하여 기본마찰각을 측정하고, 암종에 따른 기본마찰각의 특성, 시험방법의 정확성을 비교, 검토하여 기본마찰각 측정에 가장 정확하고 효율적인 시험방법을 제시하였다. 기본마찰각은 직접전단시험을 이용하면 정확하게 측정되지만, 비싼 장비와 복잡한 시험절차가 필요하다. 국제암반역학회에서 표준시험법으로 제안한 기울임시험은 직접전단시험에서 측정된 기본마찰각과 유사한 값을 제시하나, 동일한 암석으로 제작된 3개의 시료에서 측정된 기본마찰각은 최대 7° 이상의 오차를 보이고, 1개의 시료에서 5회 측정된 미끄러짐 각 또한 시료에 따라서 증가하거나, 감소하거나, 유사한 값을 보이는 등 일정한 패턴을 보이지 않고 변할 뿐만 아니라, 편마암에서는 최대 12°의 오차를 보여 시험의 신뢰성에 상당한 의문이 든다. 간단한 시험장비와 비교적 낮은 수직응력하에서 실시되는 당김시험은 직접전단시험에서 구한 기본마찰각과 매우 유사한 값을 제공하고, 측정된 값들이 일관성을 보이고 시험절차 또한 매우 간단하여 기본마찰각 측정에 가장 유용한 시험 방법으로 판단된다.

• 소성∙가공
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• 제10권4호
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• pp.319-328
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• 2001

Quantitative evaluation of the tribological conditions at the tool-workpiece interface in metal forming is usually accomplished by the ring compression test. This paper describes an experimental investigation into friction factor under warm forming conditions according to the lubricants and the lubricating methods using the ring compression test. Four different lubricants, two water based graphite and two oil based graphite lubricants, and three different lubricating methods were applied in the experiments. Calibration curves with the friction shear factor were obtained using FEM analysis and verified by the experimental results. The influence of lubricant and lubricating methods on friction are discussed. In the ring compression test, the lower friction factor got to spray the oil based lubricant on die and billet in warm forging temperature.