• Title/Summary/Keyword: Friction Energy

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Shear and Friction Characteristics in Down-End Milling with Different Helix Angles (하향엔드밀링시 헬릭스각에 따른 전단 및 마찰특성변화)

  • 이영문;장승일;서민교;손정우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.17-24
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    • 2004
  • In end milling process, undeformed chip thickness and cutting forces vary periodically with phase change of the tool. Recently, a model has been proposed to simulate the shear and friction characteristics of an up-end milling process in terms of the equivalent oblique cutting to this. In the current study, a down-end milling process has been replaced with the equivalent oblique cutting process. And shear and tool-chip friction characteristics variation of SM45C steel has been studied using the end-mills of different helix angles. The specific shear and friction energy consumed with helix angle of $50^{\circ}$ is somewhat larger than those of$30^{\circ}$ and $40^{\circ}$. The specific shear energy consumed is about 76-77% of the specific cutting energy regardless the helix angles.

An Improved Friction Model and Its Implications for the Slip, the Frictional Energy, and the Cornering Force and Moment of Tires

  • Park, K.S.;Oh, C.W.;Kim, T.W.;Jeong, Hyun-Yong;Kim, Y.H.
    • Journal of Mechanical Science and Technology
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    • v.20 no.9
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    • pp.1399-1409
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    • 2006
  • An improved friction model was proposed with consideration of the effect of the sliding speed, the contact pressure and the temperature, and it was implemented into a user subroutine of a commercial FEM code, ABAQUS/Explicit. Then, a smooth tire was simulated for free rolling, driving, braking and cornering situations using the improved friction model and the Coulomb friction model, and the effect of the friction models on the slip, the frictional energy distribution and the cornering force and moment was analyzed. For the free rolling, the driving and the braking situations, the improved friction model and the Coulomb friction model resulted in similar profiles of the slip and the frictional energy distributions although the magnitudes were different. The slips obtained from the simulations were in a good correlation with experimental data. For the cornering situation, the Coulomb friction model with the coefficient of friction of 1 or 2 resulted in lower or higher cornering forces and moments than experimental data. In addition, in contrast to experimental data it did not result in a maximum cornering force and a decrease of the cornering moment for the increase of the speed. However, the improved friction model resulted in similar cornering forces and moments to experimental data, and it resulted in a maximum cornering force and a decrease of the cornering moment for the increase of the speed, showing a good correlation with experimental data.

Single and Two-Phase Flow Pressure Drop for CANFLEX Bundle

  • Park, Joo-Hwan;Jun, Ji-Sun;Suk, Ho-Chun;Dimmick, G.R.;Bullock, D.E.
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05a
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    • pp.532-537
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    • 1998
  • Friction factor and two-phase flow frictional multiplier for a CANFLEX bundle are newly developed and presented in this paper. CANFLEX as a 43-element fuel bundle has been developed jointly by AECL/KAERI to provide greater operational flexibility for CANDU reactor operators and designers. Friction factor and two-phase flow frictional multiplier have been developed by using the experimental data of pressure drops obtained from two series of Freon-l34a (R-134a) CHF tests with a string of simulated CANFLEX bundles in a single phase and a two-phase flow conditions. The friction factor for a CANFLRX bundle is found to be about 20 % higher than that of Blasius for a smooth circular pipe. The pressure drop predicted by using the new correlations of friction factor and two-phase frictional multiplier are well agreed with the experimental pressure drop data of CANFLEX bundle within ${\pm}\;5\;%$ error.

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Approximate solution for a building installed with a friction damper : revisited and new result (마찰감쇠기가 설치된 건물 응답의 근사해 : 재 고찰 및 새로운 결과)

  • Min, Kyung-Won;Seong, Ji-Young;Lee, Sung-Kyung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.850-854
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    • 2009
  • Approximate analysis for a building installed with a friction damper is revisited to get insight of its dynamic behavior. Energy balance equation is used to have a closed analytical form solution of dynamic magnification factor (DMF) for the building with combined viscous and friction damping. It is found out that DMF is dependent on friction force ratio and resonance frequency. Linear transfer function from input external force to output building displacement is obtained by simplifying DMF equation. Root mean square of building displacement is derived under earthquake-like random excitation. Finally, design of friction damper is proposed by processing target control ratio, damping ratio factor, and friction force in sequence.

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Characterization of the effect of joint clearance on the energy loss of flexible multibody systems with variable kinematic structure

  • Ebrahimi, Saeed;Salahshoor, Esmaeil;Moradi, Shapour
    • Structural Engineering and Mechanics
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    • v.63 no.5
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    • pp.691-702
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    • 2017
  • Clearances are essential for the assemblage of mechanisms to allow the relative motion between the joined bodies. This clearance exists due to machining tolerances, wear, material deformations, and imperfections, and it can worsen the mechanism performance when the precision and smoothly-working are intended. Energy is a subject which is less paid attention in the area of clearance. The effect of the clearance on the energy of a flexible slider-crank mechanism is investigated in this paper. A clearance exists in the joint between the slider and the coupler. The contact force model is based on the Lankarani and Nikravesh model and the friction force is calculated using the modified Coulomb's friction law. The hysteresis damping which has been included in the contact force model dissipates energy in clearance joints. The other source for the energy loss is the friction between the journal and the bearing. Initial configuration and crank angular velocity are changed to see their effects on the energy of the system. Energy diagrams are plotted for different coefficients of friction to see its influence. Finally, considering the coupler as a flexible body, the effect of flexibility on the energy of the system is investigated.

Sliding Wear and Friction Properties of Composite Materials for Friction Bushing (Friction Bushing용 복합재료의 미끄럼 마찰마모특성에 관한 연구)

  • Lee Han-Young;Heo Dae-Hong;Kim Tae-Jun;Cho Yong-Jae;Cho Bum-Rae;Hur Man-Dae
    • Tribology and Lubricants
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    • v.22 no.1
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    • pp.1-7
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    • 2006
  • The sliding friction and wear properties of mineral fiber reinforced composite(MF) and glass fiber reinforced composites(GF) are investigated to clarify their field of use and the role of each fiber in friction material. Friction and wear test reveals that GF composite has better wear resistance even though with low friction coefficient, comparing with MF composite. Glass fiber strengthen effectively the matrix and may absorb friction energy to convert it into the fracture energy of them, as well as its lubricative role. However, mineral fiber in MF composite is too small to strengthen the matrix. Then MF composite are easily plowed and worn out by asperity on counter material. Friction coefficient of MF composite is higher friction coefficient than that of GF composite and varied widely with test.

Prediction of Load-displacement of the Disc Spring with the Friction (마찰을 고려한 접시 스프링의 하중 변위 곡선 예측)

  • Shin, Dong-Ho;Lee, Jung-Youn;Oh, Jae-Eung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.4
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    • pp.344-351
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    • 2012
  • A disc spring consists of a conical disc. A load-displacement formula was newly developed in the form of energy method to consider both rigid and friction. The cross section of the disc spring has identical slope angles at the bottom of conical. To solve such a problem, an energy method calculation is proposed. To achieve the goal of this study, the proposed calculation is extended to a disc spring with friction. A firm basis background study based on Almen's work is presented in developing a new numerical approach to predict the available formulation for a disc spring with friction.

Prediction of Load-Displacement of the Disc Spring with the Friction (마찰을 고려한 접시 스프링의 하중 변위 곡선 예측)

  • Shin, Dong-Ho;Oh, Jae-Eung;Lee, Jung-Youn
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.572-577
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    • 2011
  • A disc spring consists of a conical disc. A load-displacement formula was newly developed in the form of energy method to consider both rigid and friction. The cross section of the disc spring has identical slope angles at the bottom of conical. To solve such a problem, an energy method calculation is proposed. To achieve the goal of this study, the proposed calculation is extended to a disc spring with friction. A firm basis background study based on Almen's work is presented in developing a new numerical approach to predict the available formulation for a disc spring with friction.

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The Shear and Friction characteristics Analysis of Inconel 718 End-millingIusing Equivalent Oblique Cutting System -Up endmilling- (등가경사절삭 시스템에 의한 Inconel 718 앤드밀링 공정의 전단 및 마찰특성 해석I -상향 엔드밀링-)

  • 이영문;최원식;송태성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.887-890
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    • 2001
  • In end milling process the underformed chip thickness and the cutting force components very periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying underformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting mode. According to this analysis, when cutting Inconel 718.61% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

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The Shear and Friction characteristics Analysis of End-milling (엔드밀링의 전단특성 및 마찰특성 해석)

  • Lee, Y.M.;Song, T.S.;Shim, B.K.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.724-729
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    • 2000
  • In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting model. According to this analysis, when cutting SM45C steel, 72% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

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