• 제목/요약/키워드: Fretting Corrosion

검색결과 39건 처리시간 0.026초

케이블 부재의 방청성능 특성에 관한 연구 (A Study on the Characteristic of Anti-corrosive Performance for the Cable Members)

  • 안승환;한상을;이상주
    • 한국공간구조학회:학술대회논문집
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    • 한국공간구조학회 2006년도 춘계 학술발표회 논문집 제3권1호(통권3호)
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    • pp.66-72
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    • 2006
  • 최근 건축물 및 교량 건설에 있어 연성 재료를 사용함으로써 구조형식의 다양화가 적극적으로 이뤄지고 있는 실정이다. 그 중 하나인 케이블 부재는 인장력의 도입으로 인한 전체 구조물의 강성을 증대시킬 수 있으며 흥미로운 연구 대상이라 할 수 있다. 국내에서도 건축물 또는 교량에 케이블 부재를 사용하는 시공 방법이 점차 증가하고 있고 그에 따라 설계 및 시공 기술도 장족의 발전을 이루고 있다 할 수 있다. 설계에 반영된 케이블 부재가 영구적으로 성능을 유지하기 위해서는 케이블 부재의 방청성능이 가장 중요하나, 이에 대한 기술자들의 인식이 다소 부족한 점을 느껴 본 논문에서 케이블의 방청성능에 대해 고찰 하고자 한다.

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LOW COST DEBRIS ANALYSIS FOR INDUSTRIAL MACHINERY CONDITION EVALUATION

  • Raadnui, S.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.465-466
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    • 2002
  • In any mechanical system consisting of gears, shafts and/or bearings, the majority of metallic particles deposited into and carried by the lubrication system originate from the deterioration of oil-wetted working surfaces, even in proper lubrication system, due to failure mechanism (s) such as wear, fatigue and fretting corrosion. Determination of the point at which transition from normal to abnormal or to actual damage occurs has become a focus of attention in research activities for years, because it has been recognized that reliable, economic operation can be achieved through appropriate preventative measures. Known collectively from 'all size wear debris analysis' as early failure detection, the methods of testing for damage differ considerably, range from a micron or a submicron size debris analysis to Magnetic Chip Detector (MCD) ferrous debris analysis. This paper will be focused on the utilization of the low-cost analysis techniques for evaluation of industrial machinery condition.

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BGA 검사 소켓 핀의 불량 분석 연구 (Failure Analysis of BGA Test Socket Pins)

  • 김명식;배규식
    • 한국재료학회지
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    • 제18권9호
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    • pp.497-502
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    • 2008
  • BGA test sockets failed earlier than the expected life-time due to abnormal signal delay, shown especially at the low temperature ($-50^{\circ}C$). Analysis of failed sockets was conducted by EDX, AES, and XRD. A SnO layer contaminated with C was found to form on the surface of socket pins. The formation of SnO layer was attributed to the repeated Sn transfer from BGA balls to pin surface and instant oxidation of fresh Sn. As a result, contact resistance increased, inducing signal delay. Abnormal signal delay at the low temperature was attributed to the increasing resistivity of Sn oxide with decreasing temperature, as manifested by the resistance measurement of $SnO_2$.

관통균열이 존재하는 증기발생기 전열관의 파열압력 평가 (Burst Pressure Evaluation for Through-Wall Cracked Tubes in the Steam Generator)

  • 김현수;김종성;진태은;김홍덕;정한섭
    • 대한기계학회논문집A
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    • 제28권7호
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    • pp.1006-1013
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    • 2004
  • Operating experience of steam generators shows that the tubes are degraded by stress corrosion cracking, fretting wear and so on. These defected tubes could stay in service if it is proved that the tubes have sufficient structural margin to preclude the risk of tube bursting. This paper provides detailed plastic limit pressure solutions for through-wall cracks in the steam generator tubes. These are developed based on three dimensional(3D) finite element analyses assuming elastic-perfectly plastic material behavior. Both axial and circumferential through-wall cracks in free span and in u-bend regions are considered. The resulting limit pressure solutions are given in a polynomial form, and thus can be simply used in practical integrity assessment of the steam generator tubes.

파로설계에 관한 소고 (A Study on the Design against Metal Fatigue)

  • 이순복
    • 한국기계연구소 소보
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    • 제4권1호
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    • pp.19-26
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    • 1981
  • Fatigue, the birth and growth of cracks in metal parts subjected to repeated loading, has been a problem plaguing engineers since the Industrial Revolution and the advent of rotating or reciprocating machinery. Designing against metal fatigue was studied briefly in several aspects. Examples of fatigue failures were shown. Fatigue was classified by loading: uniaxial Fatigue, multiaxial fatigue, cumulative fatigue da¬mage. Fatigue design criteria were discussed: Infinite-Life Design, Safe-Life Design, Fail-Safe Design, and Damage Tolerant Design. Mitigation of notch effects by design, improvement of fatigue strength of metal parts by residual stress and surface finishing were discussed. Relative fatigue beha¬vior was studied under various environmantal conditions. Especially the effects of corrosion, temperature, fretting, and irradiation were covered.

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대퇴골 간부 골절시 사용한 금속물의 금속부전(Metal failure)의 기전에 대한 연구 (A study of the cause of metal failure in treatment of femur shaft fracture - Fractographical and clinical analysis of metal failure-)

  • 전춘배;서재성;안면환;안종철;인주철
    • Journal of Yeungnam Medical Science
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    • 제7권1호
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    • pp.81-93
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    • 1990
  • 1983년 5월부터 1989년 9월까지 본 영남의료원 정형외과에 대퇴골 간부골절시 사용한 금속 내 고정물의 금속 부전으로 입원한 경우 중 부전된 금속의 표면관찰이 가능한 8례에 대한 임상적 고찰 및 부전된 금속 파손 표면의 관찰을 통해 확인한 파손 원인을 요약하면 다음과 같다. 1. 금속 부전이 발생 내고정물의 종류는 압박금속판 5례, Jewett nail 1례, Rowe plate screw 1례, interlocking nail 1례였다. 2. 금속 부전의 임상적 추정에 의한 원인으로는 반대편 피질골 결손 5례, 부적절한 위치선정 1례 및 부적절한 금속선택 1례였다. 3. 금속 내고정후 금속 부전이 되기까지의 기간을 보면, 4개월이 1례, 6개월에서 12개월 사이가 6례, 3년이 1례였다. 4. 부전된 내고정물의 파손면 관찰을 통해 확인한 금속부전의 원인을 보면, 첫째, impact failure 1례 둘째, fatigue failure 6례 machining mark가 있어 이것이 stress riser로서 역할을 한 것으로 보이는 경우가 4례였으며, 이의 형태는 low consistent cyclic fatigue failure와 irregular cyclic fatigue failure의 형태를 관찰할 수 있었다. 셋째, Stress corrosion crack 1례를 관찰할 수 있었다. 5. 316L Stainless Steel은 내부식성이 좋은 금속이지만 fretting에 의해 특유의 부동태 피막이 손상되면 pitting corrosion을 일으키며 경우에 따라서는 파손의 기점으로 작용되어 failure의 주요 원인이 되기도 한다. 6. screw hole의 가공시 기계에 의한 손상 및 기구(implant) 제조 과정중 손상이 plate의 failure를 유발하는 중요한 원인이 될 수도 있다. 기계에 의한 손상은 응력을 집중시키므로 plate가 파손되기 쉽게 한다. 이상의 결과 임상적 추정에 의한 원인 이외에도 부전된 금속파손면 관찰을 통해 중요한 다른 원인을 찾을 수 있었으므로, 금속부전의 예방을 위해 앞으로 이 방향으로의 계속적인 연구가 필요할 것으로 사료된다.

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LM 가이드의 내마모성 향상을 위한 Me-DLC 코팅박막의 성능평가 (The Performance Test on Me-DLC Films for Improving Wear Resistance of LM-Guide)

  • 강은구;이동윤;김성영
    • 한국정밀공학회지
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    • 제29권4호
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    • pp.409-416
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    • 2012
  • Recently, surface modification technology is of importance to improve the wear resistance and the corrosive resistance for high accurate mechanical parts such as LM guide, Ball Screw and Roller Bearing etc., Those has generally featured on rolling contact mechanism to improve not only the wear and the friction, but also the accuracy and the corrosion performances. For surface modifications of high accurate mechanical parts, normally thermal spray, PVD, CVD and E.P. processes have been used with many materials such as DLC, raydent, W, Ni, Ti etc. Diamondlike carbon (DLC) films possess a combination of attractive properties and have been largely employed to modify the tribological behaviors such as friction, wear, corrosion, fretting fatigue, biocompatibility, etc. However, for rolling contact mechanism mechanical parts DLC films are needed to study for commercial benefit. Rolling contact mechanism has features on effects of cyclic motions and stresses, and also not simply sliding motions. The papers focused on the performance test of wear and corrosive resistance according to Me-DLC film thickness. And also, its thickness effect of wear analysis was carried out through the simulation of the maximum shear stress under the rolling contact surface. As the results, Me-DLC films have more potential to improve the wear resistance for high precision mechanical parts than raydent films.

표면 마모결함을 고려한 증기발생기 세관의 구조건전성 평가 (Structural Integrity Evaluation of SG Tube with Surface Wear-type Defects)

  • 김종민;허남수;장윤석;황성식;김정수;김영진
    • 대한기계학회논문집A
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    • 제30권12호
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    • pp.1618-1625
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    • 2006
  • During the last two decades, several guidelines have been developed and used for assessing the integrity of a defective steam generator (SG) tube that is generally caused by stress corrosion cracking or wall-thinning phenomenon. However, as some of SG tubes are also failed due to fretting and so on, alternative failure estimation schemes are required for relevant defects. In this paper, parametric three-dimensional finite element (FE) analyses are carried out under internal pressure condition to simulate the failure behavior of SG tubes with different defect configurations; elliptical wear, tapered and flat wear type defects. Maximum pressures based on material strengths are obtained from more than a hundred FE results to predict the failure of SG tube. After investigating the effect of key parameters such as defect depth, defect length and wrap angle, simplified failure estimation equations are proposed in relation to the equivalent stress at the deepest point in wear region. Comparison of failure pressures predicted by the proposed estimation scheme with corresponding burst test data showed a good agreement.

와전류탐상검사에 의한 튜브엔드 슬리브 건전성 검증 (The Integrity Verification of Tube-end Sleeve by ECT)

  • 김수진;권경주;석동화;박기태
    • 한국압력기기공학회 논문집
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    • 제11권1호
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    • pp.20-24
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    • 2015
  • Steam generator(S/G) tubes in pressurized water reactor (PWR's) are subject to several types of degradation. This degradation includes denting, pitting, intergranular attack(IGA), intergranular stress corrosion cracking(IGSCC), fatigue, fretting and wear. Degradation can be derived from either the primary side(inside) or the secondary side(outside) of the tube. Recent issue for tube degradation in domestic steam generator is the tube end cracking on seal weld region. The seal weld region at the tube end and tube itself is regarded as a pressure boundary between the primary side and the secondary side. One of the Westinghouse Model-F S/G has experienced tube end cracking and its number of plugging approximately becomes to the operating limit up to 5% due to tube end cracking which was reported as SAI/MAI(single/multiple axial indication) or SCI/MCI(Single/multiple circumferential indication) from the results of eddy current testing. Eddy current mock-up test was carried out to determine the origin of cracking whether it is from weld zone area or parent tube. This result was helpful to analyze crack location on ECT data. Correct action on this problem was the installation of tube-end sleeve. Last year, after removing 340 installed plugs from tubes, selected 269 tubes took tube-end sleeve installation. Tube-end sleeve brought pressure boundary from parent tube to installed sleeve tube. Tube-end sleeve has the benefit of reducing outage period and increasing more revenue than replacing S/G. This paper is provided to assist interest parties in effectively understanding this issue.