• 제목/요약/키워드: Fracture process zone

검색결과 180건 처리시간 0.023초

입열량에 따른 FCAW용접부 파괴인성에 미치는 미세조직의 영향 (Evaluation of Fracture Toughness and Microstructure on FCA Weldment According to Heat Input)

  • 신용택;강성원;김명현
    • Journal of Welding and Joining
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    • 제26권3호
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    • pp.51-60
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    • 2008
  • This paper is to evaluate fracture characteristics of API 2W Gr.50 TMCP steel weldment typically applied for offshore structures, with the focus on the influence of heat input arising from flux cored arc welding. Based on the results and insights developed from this study, it is found that the toughness for both CTOD and impact exhibits a tendency to decrease as the weld heat input increases. The reheated zone of weldmetal exhibit lower hardness than solidified zone and microstructure that are liable to affect the toughness are acicular ferrite and martensite-austenite constituents (M-A). In particular, M-A is a more effective micro-phase for CTOD toughness than impact toughness.

AH36-TMCP강의 용접후열처리 효과에 관한 연구 (A Study on Effect of PWHT in AH36-TMCP Steel)

  • 유효선;장원상;안병국;정세희
    • Journal of Welding and Joining
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    • 제16권6호
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    • pp.44-51
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    • 1998
  • It is well known that the fine bainitic microstructure obtained by TMCP(thermo-mechanical control process) secures the high toughness of base metal. Besides, TMCP steel is very suitable for high heat input in welding as it has low carbon equivalent. In HAZ, however, the accelerated cooling effect imparted on the matrix by the weld thermal cycles is relieved and thus the weldment of TMCP steel has softening zone which shows low fracture toughness compared with base metal. Therefore, PHWT of weldment is carried out to improve the fracture toughness in weldment of TMCP steel which has softening zone. In this study, the effects of PWHT on the weldment of AH36-TMCP steel are investigated by the small punch (SP) test. From the several results such as SP energy and displacement at room temperature, the behavior of transition curves, the fracture strength at -196$^{\circ}C$, distribution of (DBTT)sp and (DBTT)sp, the PWHT condition of A.C. after 85$0^{\circ}C$-1 sec W.C. was suitable condition for recovering a softening zone of HAZ as welded.

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심해저 망간단괴 개발사업의 경제적 타당성 재평가 (An Economic Feasibility Study of Manganese Nodule in Korea Area: Clarion-Clipperton Fracture Zone)

  • 남광현;오위영;권석재
    • Ocean and Polar Research
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    • 제26권2호
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    • pp.187-197
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    • 2004
  • The purpose of this paper is to investigate economic feasibility of manganese nodules in Korea area (Clarion-Clipperton Fracture Zone). We assumed that the production scale of manganese nodules were 3.0MT or 1.5MT and analyzed that the capital cost and operating cost were estimated in the four sectors, exploration, mining, transportation and metallurgical process. The capital cost and operating cost evaluation reflects the latest technical practices. First, for analyzing economic feasibility, the scenario suggests that the production of 4 metals can be made for 25 years. Assuming the discount rate at 8.0%, equity capital at 50% and tax at 27%. When manganese nodule were mininged 3.0 MT, economic feasibility analyses showed that IRR was 12.8 and pay-back period was 9.2 years, and when manganese nodules were mininged 1.5 MT, economic feasibility analyses showed that IRR was 4.0 and pay-back period was 11.8 years. This study indicated there is economic validity of at the product of manganese nodules 3.0 MT. In addition, we carried out a sensitivity analysis at the change of cobalt price on mining 1.5 MT. The result of sensitivity analysis clearly showed that economic validity is high at increasing of cobalt price 50% up.

Effects of temperature on the local fracture toughness behavior of Chinese SA508-III welded joint

  • Li, Xiangqing;Ding, Zhenyu;Liu, Chang;Bao, Shiyi;Qian, Hao;Xie, Yongcheng;Gao, Zengliang
    • Nuclear Engineering and Technology
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    • 제52권8호
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    • pp.1732-1741
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    • 2020
  • The structural integrity of welded joints in the reactor pressure vessel (RPV) is directly related to the safety of nuclear power plants. The RPV is made from SA508-III steel in a pressurized water reactor. In this study, we investigated the effects of temperature on the tensile and fracture toughness properties of Chinese SA508-III welded joint in different sampling areas in order to provide reference data for structural integrity assessments of RPVs. The specimens used in tensile and fracture toughness tests were fabricated from the base metal (BM), weld metal (WM), and the heat-affected zone (HAZ) in the welded joint. The representative testing temperatures included the ambient temperature (20 ℃), upper shelf temperature (100 ℃), and service temperature (320 ℃). The results showed that temperature greatly affected the fracture toughness (JIC) values for the SA508-III welded joint. The JIC values for BM and HAZ both decreased remarkably from 20 ℃ to 320 ℃. The fracture morphologies showed that the BM and HAZ in the welded joint exhibited fully ductile fracture at 20 ℃, whereas partial cleavage fracture was mixed in ductile fracture mode at 100 ℃ and 320 ℃. The WM exhibited the ductile and cleavage fracture mixed mode at various temperatures, and the JIC values showed slight changes.

Experimental study on fracture behavior of SCC pavement slab containing crumb rubber under cyclic loading

  • Wang, Jiajia;Chen, Xudong;Wu, Chaoguo;Shi, Zhenxiang;Cheng, Xiyuan
    • Computers and Concrete
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    • 제29권1호
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    • pp.47-57
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    • 2022
  • The increase in waste tires has brought serious environmental problems. Using waste tires rubber particles as aggregate in concrete can reduce pollution and decrease the usage of natural aggregate. The paper describes an investigation on flexural bearing capacity of self-compacting concrete (SCC) pavement slabs containing crumb rubber. Cyclic loading tests with different stress ratios and loading frequencies are carried out on SCC pavement slabs containing crumb rubber. Based on Paris Law and test data, the fatigue life of SCC pavement slab containing crumb rubber is discussed, and a revised mathematical model is established to predict the fatigue life of SCC pavement slab containing crumb rubber. The model applies to different stress ratios and loading frequencies. The fatigue life of SCC pavement slab containing crumb rubber is affected by the stress ratio and loading frequency. The fatigue life increases with the increase of stress ratio and loading frequency. Real-time acoustic emission (AE) signals in the SCC pavement slab containing crumb rubber under cyclic loading are measured, and the characteristics of crack propagation in the SCC pavement slab containing crumb rubber under different stress ratios and loading frequencies are compared. The AE signals provide abundant information of fracture process zone and crack propagation. The variation of AE ringing count, energy and b-value show that the fracture process of SCC pavement slab containing crumb rubber is divided into three stages.

Experimental Determination of Concrete Fracture Properties with Modified S-FPZ Model

  • Yon, Jung-Heum;Kim, Tai-Hoon
    • International Journal of Concrete Structures and Materials
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    • 제18권3E호
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    • pp.213-219
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    • 2006
  • Modified singular fracture process zone(S-FPZ) model is proposed in this paper to determine a fracture criterion for continuous crack propagation in concrete. The investigated fracture properties of the proposed fracture model are strain energy release rate at a micro-crack tip and the relationship between crack closure stress(CCS) and crack opening displacement(COD) in the FPZ. The proposed model can simulate the actual fracture energy of experimental results fairly well. The results of the experimental data analysis show that specimen geometry and loading condition did not affect the CCS-COD relation. However, the strain energy release rate is a function of not only specimen geometry but also crack extension. The strain energy release rate remained constantly at the minimum value up to the crack extension of 25 mm, and then it increased linearly to the maximum value. The maximum fracture criterion occurred at the peak load for specimens of large size. The fracture criterion remained at the maximum value after the peak load. The variation of the fracture criterion is caused by micro-cracking and micro-crack localization. The fracture criterion of strain energy release rate can simply be the size effect of concrete fracture, and it can be used to quantify the micro-cracking and micro-crack localizing behavior of concrete.

Fabrication and Characterization of Alumina/Silver Nanocomposites

  • Cheon, Seung-Ho;Han, In-Sub;Woo, Sang-Kuk
    • 한국세라믹학회지
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    • 제44권7호
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    • pp.343-348
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    • 2007
  • Alumina/silver nanocomposites were fabricated using a soaking method through a sol-gel route to construct an intra-type nanostructure. The pulse electric-current sintering (PECS) technique was used to sinter the nanocomposites. Several specimens were annealed after sintering. The microstructure, mechanical properties, critical frontal process zone (FPZ) size, and thermo-mechanical properties of the nanocomposites were estimated. The relative densities of the specimens sintered at 1350 and $1450^{\circ}C$ were 95% and 99%, respectively. The maximum value of the three-point bending strength was found to be 780 MPa for the $2{\times}2{\times}10 mm$ specimen sintered at $1350^{\circ}C$. The fracture toughness of the specimen sintered at $1350^{\circ}C$ was measured to be $3.60 MPa{\cdot}m^{1/2}$ using the single-edge V-notched beam (SEVNB) technique. The fracture mode of the nanocomposites was transgranular, in contrast to the intergranular mode of monolithic alumina. The fracture morphology suggested that dislocations were generated around the silver nanoparticles dispersed within the alumina matrix. The specimens sintered at $1350^{\circ}C$ were annealed at $800^{\circ}C$ for 5 min, following which the maximum fracture strength became 810 MPa and the fracture toughness improved to $4.21 MPam^{1/2}$. The critical FPZ size was the largest for the specimen annealed at $800^{\circ}C$ for 5 min. Thermal conductivity of the alumina/silver nanocomposites sintered at $1350^{\circ}C$ was 38 W/mK at room temperature, which was higher than the value obtained with the law of mixture.

십자형 필릿 용접부에서 재료 두께 및 용접 층수에 따른 피로파괴 특성 (Characteristics of Fatigue Failure according to Thickness of Material and Number of Passes in Cruciform Fillet Weld Zone)

  • 이용복
    • Journal of Welding and Joining
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    • 제28권6호
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    • pp.45-50
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    • 2010
  • Most of joining processes for machine and steel structure are performed by butt and fillet welding. The mechanical properties and fatigue strength of their welding zone can be effected largely by the differential of generated heat and changes of grain size according to thickness of material and number of passes in welding process. In this study, it was investigated about characteristics of fatigue failure according to thickness of material and number of passes in cruciform fillet weld zone as the basic study for safe and economic design of welding structures. Fracture modes in cruciform fillet weld zone are classified into toe failure and root failure according to non-penetrated depth. It can be accomplished economic design of welding structures considering fatigue strength when the penetrated depth in fillet weld zone is controled properly.

Analysis on Stitched Mode I Specimen Using Spring Elements

  • Tapullima, Jonathan;Sim, Hyung Woo;Kweon, Jin Hwe;Choi, Jin Ho
    • Composites Research
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    • 제32권2호
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    • pp.102-107
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    • 2019
  • Several studies related to reinforce composites structures in the through thickness direction have been developed along the years. As follows, in this study a new reinforced process is proposed based on previous experimental results using a novel stitching process in T-joints and one-stitched specimens. It was established the need to perform more analysis under standard test methods to obtain a better understanding. FEM analysis were compared after performed mode I interlaminar fracture toughness test, using different stitching patterns to analyze the through thickness strength with reference laminates without stitching. The stitching patterns were defined in $2{\times}2$ and $3{\times}3$, where the upper and lower head of the non-continuous stitching process (I-Fiber) has proven to influence in a higher through thickness strength of the laminate. In order to design the numerical model, cohesive parameters were required to define the surface to surface bonding elements using the cohesive zone method (CZM) and simulate the crack opening behavior from the double cantilever beam (DCB) test.

콘크리트 파괴특성의 수치해석 (Numerical Analysis of Concrete Fracture Properties)

  • 연정흠
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1995년도 봄 학술발표회 논문집
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    • pp.237-244
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    • 1995
  • Fracture properties for LEFM, S-FPZ and NS-FPZ models were determined using by finite element method and energy balance from the experimental results of three-point bend tests. For the LEFM model the stress intensity factor needed to increase continuously with crack extension, and for the S-FPZ model the fracture process zone characteristics need to change continuously if the critical stress intensity factor was to remain constant. The LEFM model showed the largest resistance and the slowest crack extension, while the NS-FPZ model showed the smallest resistance and the fastest crack extension. The responses for the S-FPZ model were intermediate between those for the LEFM and NS-FPZ models and the total fracture energy densities for the S-FPZ and NS-FPZ models and the total fracture energy densities for the S-FPZ and NS-FPZ models were equal.

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