• Title/Summary/Keyword: Formwork System

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Development and Application of Unit Table Form using Euro Form for High-rise Building Construction (초고층 건축공사를 위한 유로-유닛 테이블폼 공법 개발 및 적용에 관한 연구)

  • Yang, Sung-Woo;Cho, Hun-Hee;Kang, Kyung-In
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.2
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    • pp.45-52
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    • 2008
  • In today's construction, there has been an increase in the construction of high-rise buildings due to the need to maximize land usage. Framework affects not only the entire construction duration and cost, but also subsequency construction activities such as electrical, mechanical, and finishing works. Especially, proper formwork is a influential factor of productivity in the framwork of reinforced concrete construction. To that reason, a table form of system form is more frequently used than conventional form. However, an initial cost of the table form is high and a reused table form needs for workers to repair damaged table forms. Therefore, the goal of this study is to introduce euro-unit table form. The results from the application of euro-unit table form to high-rise residentia building construction are as follows : (1) The cost of producing table form reduced by 16%, and (2) The time of producing table form was slumped by 35%, and (3) The labor force needed for form work declined 21%.

Experimental investigations on composite slabs to evaluate longitudinal shear strength

  • Saravanan, M.;Marimuthu, V.;Prabha, P.;Arul Jayachandran, S.;Datta, D.
    • Steel and Composite Structures
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    • v.13 no.5
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    • pp.489-500
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    • 2012
  • Cold-formed steel profile sheets acting as decks have been popularly used in composite slab systems in steel structural works, since it acts as a working platform as well as formwork for concreting during construction stage and also as tension reinforcement for the concrete slab during service. In developing countries like India, this system of flooring is being increasingly used due to the innate advantage of these systems. Three modes of failure have been identified in composite slab such as flexural, vertical shear and longitudinal shear failure. Longitudinal shear failure is the one which is difficult to predict theoretically and therefore experimental methods suggested by Eurocode 4 (EC 4) of four point bending test is in practice throughout world. This paper presents such an experimental investigation on embossed profile sheet acting as a composite deck where in the longitudinal shear bond characteristics values are evaluated. Two stages, brittle and ductile phases were observed during the tests. The cyclic load appears to less effect on the ultimate shear strength of the composite slab.

Flexural Behavior of Continuous Composite Bridges with Precast Concrete Decks

  • Chung, Chul-Hun
    • Journal of the Korea Concrete Institute
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    • v.15 no.4
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    • pp.625-633
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    • 2003
  • For the construction of open-topped steel box girder bridges, prefabricated concrete slab could offer several advantages over cast-in-situ deck including good quality control, fast construction, and elimination of the formwork for concrete slab casting. However, precast decks without reinforcements at transverse joints between precast slabs should be designed to prevent the initiation of cracking at the joints, because the performance of the joint is especially crucial for the integrity of a structural system. Several prestressing methods are available to introduce proper compression at the joints, such as internal tendons, external tendons and support lowering after shear connection. In this paper, experimental results from a continuous composite bridge model with precast decks are presented. Internal tendons and external tendons were used to prevent cracking at the joints. Judging from the tests, precast decks in negative moment regions have the whole contribution to the flexural stiffness of composite section under service loads if appropriate prestressing is introduced. The validity of the calculation of a cracking load fur serviceability was presented by comparing an observed cracking load and the calculated value. Flexural behavior of the continuous composite beam with external prestressing before and after cracking was discussed by using the deflection and strain data.

An algorithm of marking line correction for robot-based layout automation of building structures

  • Lim, Hyunsu;Kim, Taehoon;Cho, Kyuman;Kim, Taehoon;Kim, Chang-Won
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.312-318
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    • 2022
  • Robot-based layout automation has been recently promoted for the purpose of improving productivity and quality. Marking robots have various functional demands to secure marking precision and environmental adaptability. In particular, in order to automate marking work of building structure, correction of the marking line through position recognition of rebars placed is required. Because the rebars must maintain a constant cover thickness from the formwork surface, if the rebars are out of planned position, the rebar or marking line need to be corrected to secure the cover thickness. Thus, the marking robot for structural work needs to have the function for determining the position correction of the rebar or the marking line. In order to judge the correction of marking line, it is required to measure the distance between the planned marking line and the rebar placed. Therefore, this study proposes an algorithm that can measure the distance between the planned line and the rebar, and correct marking line for the automatic operation of the marking robot. The results of this study will be utilized as a core function for unmanned operation of the marking robot and contribute to securing precise marking by reflecting construction errors.

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Field Test of Automated Activity Classification Using Acceleration Signals from a Wristband

  • Gong, Yue;Seo, JoonOh
    • International conference on construction engineering and project management
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    • 2020.12a
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    • pp.443-452
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    • 2020
  • Worker's awkward postures and unreasonable physical load can be corrected by monitoring construction activities, thereby increasing the safety and productivity of construction workers and projects. However, manual identification is time-consuming and contains high human variance. In this regard, an automated activity recognition system based on inertial measurement unit can help in rapidly and precisely collecting motion data. With the acceleration data, the machine learning algorithm will be used to train classifiers for automatically categorizing activities. However, input acceleration data are extracted either from designed experiments or simple construction work in previous studies. Thus, collected data series are discontinuous and activity categories are insufficient for real construction circumstances. This study aims to collect acceleration data during long-term continuous work in a construction project and validate the feasibility of activity recognition algorithm with the continuous motion data. The data collection covers two different workers performing formwork at the same site. An accelerator, as well as portable camera, is attached to the worker during the entire working session for simultaneously recording motion data and working activity. The supervised machine learning-based models are trained to classify activity in hierarchical levels, which reaches a 96.9% testing accuracy of recognizing rest and work and 85.6% testing accuracy of identifying stationary, traveling, and rebar installation actions.

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Electro-mechanical impedance based strength monitoring technique for hydrating blended cements

  • Thirumalaiselvi, A.;Sasmal, Saptarshi
    • Smart Structures and Systems
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    • v.25 no.6
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    • pp.751-764
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    • 2020
  • Real-time monitoring of stiffness and strength in cement based system has received significant attention in past few decades owing to the development of advanced techniques. Also, use of environment friendly supplementary cementitious materials (SCM) in cement, though gaining huge interest, severely affect the strength gain especially in early ages. Continuous monitoring of strength- and stiffness- gain using an efficient technique will systematically facilitate to choose the suitable time of removal of formwork for structures made with SCM incorporated concrete. This paper presents a technique for monitoring the strength and stiffness evolution in hydrating fly ash blended cement systems using electro-mechanical impedance (EMI) based technique. It is important to observe that the slower pozzolanic reactivity of fly ash blended cement systems could be effectively tracked using the evolution of equivalent local stiffness of the hydrating medium. Strength prediction models are proposed for estimating the strength and stiffness of the fly ash cement system, where curing age (in terms of hours/days) and the percentage replacement of cement by fly ash are the parameters. Evaluation of strength as obtained from EMI characteristics is validated with the results from destructive compression test and also compared with the same obtained from commonly used ultrasonic wave velocity (UPV). Statistical error indices indicate that the EMI technique is capable of predicting the strength of fly ash blended cement system more accurate than that from UPV. Further, the correlations between stiffness- and strength- gain over the time of hydration are also established. From the study, it is found that EMI based method can be effectively used for monitoring of strength gain in the fly ash incorporated cement system during hardening.

Minimum Cost Design of Reinforced Concrete Beam Using DCOC (DCOC를 이용한 철근 콘크리트보의 최소경비설계)

  • 조홍동;한상훈
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.13 no.4
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    • pp.417-425
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    • 2000
  • This paper describes the application of discretized continuum-type optimality criteria(DCOC) and the development of optimum design program for the reinforced concrete continuous beams with rectangular cross-section. The cost of construction as objective function which includes the costs of concrete, reinforcing steel and formwork is minimized. The design constraints include limits on the maximum deflection, flexural and shear strengths, in addition to ductility requirements, and upper and lower bounds on design variables as stipulated by the design Code. Based on Kuhn-Tucker necessary conditions, the optimality criteria are explicitly derived in terms of the design variables-effective depth, and steel ratio. The self-weight of the beam is included in the equilibrium equation of the real system. An iterative procedure and computer program for updating the design variables are developed. Two numerical examples of reinforced concrete continuous beams are presented to show the applicability and efficiency of the DCOC-based technique.

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Application of Ubiquitous Sensor Network at Construction Sites (건설 시공현장에서의 USN 활용)

  • Moon, Sung-Woo;Choi, Byoung-Young;Ji, Young-Eun;Seo, Ki-Jeong
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.905-908
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    • 2007
  • Concrete placement work is executed using temporary structures such as formwork, support, etc. The temporary structures could collapse when they are not properly supported, and need to be monitored for structural safety. This paper introduces a USN (Ubiquitous Sensor Network)-based monitoring system that are being tested at the Pusan National University for increasing structural safety. The system takes advantage of ubiquitous technologies together with a variety of sensors, which allows for wireless transmission of construction monitoring data. The temporary structures are constantly monitored to find out whether the structures are being supported in a stable condition. A field test is being conducted to acquire data, and use them for evaluating the safety condition of the construction operation.

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Slab Construction Load Distribution in a Multistory-shored RC Structure System with Different Slab Thickness (슬래브 두께가 다른 다층지지 RC 구조 시스템에서의 슬래브 시공 하중 분포)

  • Sang-Min Han;Jae-Yo Kim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.2
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    • pp.17-26
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    • 2024
  • In recent times, accidents involving structural elements, formwork, and shore have been persistently occurring during concrete pouring, especially in multi-story reinforced concrete (RC) structures. In previous studies, research on construction load analysis was mainly conducted for cases where the thickness of all slabs is constant. However, when the thickness of some slabs is different, the variation in the stiffness of slab cross-sections can lead to different distributions of construction loads, necessitating further investigation. In this study, the slab thickness was set as a variable, and the analysis of the distribution of construction loads was conducted, taking into account the influence of changes in slab thickness on the concrete stiffness and structure. It was confirmed that not only the concrete material stiffness but also the slab cross-section stiffness should be considered in the estimation of construction loads when the slab thickness changes. As the slab thickness increases, the maximum construction load and maximum damage parameter on the layer with increased thickness significantly increase, and it was observed that a thicker slab results in a higher proportion of construction load.

A Study on the Development of an Automated Freeform Fabrication System and Construction Materials (자동화 적층 시공 시스템 및 재료 개발에 관한 연구)

  • Jeon, Kwang Hyun;Park, Min-Beom;Kang, Min-Kyung;Kim, Jung-Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1665-1673
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    • 2013
  • Recently, the interest and demand on free formed structure providing aesthetic value as well as functionality has been increasing. Formwork has numerous advantages such as high strength, convenience, accuracy and good quality of surface roughness. Nevertheless, it increases construction cost and period to build complex shapes. For these purpose, deposition construction systems such as Contour Crafting and Concrete Printing have been developed with active collaboration between university and industry by applying the rapid prototyping technology to the construction industry in USA and England. Since there has been no related research in Korea, the possibility of spin-off technology and its fusion cannot be expected. In this paper, design elements including mechanical system and control system related to automatic deposition construction system prototype for constructing a free curved structure without mold are described. As for an appropriate material for the system, fiber reinforced mortar was selected by experiments on compressive strength, fluidity, viscosity and setting time. By performing transfer and extrusion experiments, the possibility of the development of deposition construction system was demonstrated. Based on this research results, it is required to keep the automatic deposition construction system improve and extend it into the new application area in construction industry.